{ "version": "2026-10-20", "license": "Dimension sheets are written by Xem Studio from the cited sources and are free to use (CC BY 4.0, attribute 'Xem Studio'). Linked files belong to their publishers under the license shown; Xem Studio does not host them. 'license_verified: false' means the license shown is from memory or the publisher's page as last read and should be confirmed at the link before commercial use.", "slug": "sanitary-clamp-caps-ferrules-spools", "name": "Sanitary clamp caps, ferrules, spools and gaskets, ½ to 4 in (tri-clamp style, BPE)", "kind": "standard", "category": "Hardware", "group": "Sanitary clamp fittings", "year": null, "question": "What are the flange and tube dimensions of each tri-clamp size?", "tags": [ "cap", "end cap", "ferrule", "spool", "gasket", "16amp", "14wmp", "sanitary", "tri-clamp", "clamp fitting", "stainless fitting", "brewing", "ferrule" ], "aliases": [ "tri clamp size chart", "tri clamp flange diameter", "sanitary ferrule dimensions", "tri clamp cap", "tri clamp spool", "tri clamp gasket dimensions", "mini tri clamp 25mm" ], "overall_mm": { "length": null, "width": null, "height": null }, "official_cad": false, "xem_status": "free-files", "les": false, "free_files": 54, "url": "https://xemstudio.com/objects/sanitary-clamp-caps-ferrules-spools/", "sheet_txt": "https://xemstudio.com/objects/sanitary-clamp-caps-ferrules-spools/sheet.txt", "sheet": { "basis": "ASME BPE / 3-A clamp-fitting dimensions published identically by two manufacturers; ISO 2852 face profile; drawn by Xem Studio from those numbers", "overall_mm": { "length": null, "width": null, "height": null }, "notes": [ "One size table for every sanitary clamp size from ½ to 4 in: tube OD and wall, bore, flange OD, gasket groove, and cap thickness. Caps (16AMP) are per flange size: one cap closes both ½ and ¾ in (25.0 mm), and one closes both 1 and 1½ in (50.5 mm).", "Ferrules come 0.5 in (short) and 1.125 in (medium) long; spools 3, 6 and 12 in face to face.", "Faces: ISO 2852 profile (2.85 mm rim, 1.6 mm gasket recess, 20° back cone) on the BPE flange diameters ½–¾ in 25.0, 1–1½ in 50.5, 2 in 64.0, 2½ in 77.5, 3 in 91.0, 4 in 119.0 mm; tube OD 12.7 / 19.05 / 25.4 / 38.1 / 50.8 / 63.5 / 76.2 / 101.6 mm, wall 1.65 mm (4 in: 2.11). The gasket-groove diameter on ½, ¾ and 4 in is derived (flange − 7.0 / 7.5 mm, the land width of every size ISO 2852 lists); the rest is from the standard." ], "table": { "columns": [ "size_in", "tube_od_mm", "wall_mm", "bore_mm", "flange_od_mm", "groove_mm", "groove_source", "cap_mm" ], "rows": [ [ "½", 12.7, 1.65, 9.4, 25, 18, "derived", 4.78 ], [ "¾", 19.05, 1.65, 15.75, 25, 18, "derived", 4.78 ], [ "1", 25.4, 1.65, 22.1, 50.5, 43.5, "ISO 2852", 6.35 ], [ "1½", 38.1, 1.65, 34.8, 50.5, 43.5, "ISO 2852", 6.35 ], [ "2", 50.8, 1.65, 47.5, 64, 56.5, "ISO 2852", 6.35 ], [ "2½", 63.5, 1.65, 60.2, 77.5, 70.5, "ISO 2852", 6.35 ], [ "3", 76.2, 1.65, 72.9, 91, 83.5, "ISO 2852", 6.35 ], [ "4", 101.6, 2.11, 97.38, 119, 111.5, "derived", 7.92 ] ] } }, "sheet_text": "Sanitary clamp caps, ferrules, spools and gaskets, ½ to 4 in (tri-clamp style, BPE) — dimension sheet\nSource: Xem Studio, https://xemstudio.com/objects/sanitary-clamp-caps-ferrules-spools/ (CC BY 4.0)\nBasis: ASME BPE / 3-A clamp-fitting dimensions published identically by two manufacturers; ISO 2852 face profile; drawn by Xem Studio from those numbers\nCatalog version: 2026-10-20\n\nSizes: see table below\n- One size table for every sanitary clamp size from ½ to 4 in: tube OD and wall, bore, flange OD, gasket groove, and cap thickness. Caps (16AMP) are per flange size: one cap closes both ½ and ¾ in (25.0 mm), and one closes both 1 and 1½ in (50.5 mm).\n- Ferrules come 0.5 in (short) and 1.125 in (medium) long; spools 3, 6 and 12 in face to face.\n- Faces: ISO 2852 profile (2.85 mm rim, 1.6 mm gasket recess, 20° back cone) on the BPE flange diameters ½–¾ in 25.0, 1–1½ in 50.5, 2 in 64.0, 2½ in 77.5, 3 in 91.0, 4 in 119.0 mm; tube OD 12.7 / 19.05 / 25.4 / 38.1 / 50.8 / 63.5 / 76.2 / 101.6 mm, wall 1.65 mm (4 in: 2.11). The gasket-groove diameter on ½, ¾ and 4 in is derived (flange − 7.0 / 7.5 mm, the land width of every size ISO 2852 lists); the rest is from the standard.\n\nsize_in tube_od_mm wall_mm bore_mm flange_od_mm groove_mm groove_source cap_mm\n½ 12.7 1.65 9.4 25.0 18.0 derived 4.78\n¾ 19.05 1.65 15.75 25.0 18.0 derived 4.78\n1 25.4 1.65 22.1 50.5 43.5 ISO 2852 6.35\n1½ 38.1 1.65 34.8 50.5 43.5 ISO 2852 6.35\n2 50.8 1.65 47.5 64.0 56.5 ISO 2852 6.35\n2½ 63.5 1.65 60.2 77.5 70.5 ISO 2852 6.35\n3 76.2 1.65 72.9 91.0 83.5 ISO 2852 6.35\n4 101.6 2.11 97.38 119.0 111.5 derived 7.92\n\nFiles elsewhere (not hosted by Xem Studio; license as stated by the publisher):\n- ASME: BPE Bioprocessing Equipment (clamp fitting dimensions, tube OD and wall) — standard — ASME; dimensions are facts [verify license at link] — https://www.asme.org/codes-standards/find-codes-standards/bpe-bioprocessing-equipment\n- ISO (via iTeh sample): ISO 2852 clamp liners: face profile and flange / groove diameters — PDF — standard excerpt; dimensions are facts — https://cdn.standards.iteh.ai/samples/7850/eb49c396488d408c8ced3e2961d76cf3/ISO-2852-1974.pdf\n- Dixon Sanitary: Clamp elbows, ferrules: dimension sheet — PDF — publisher's catalogue; dimensions cited, nothing copied — https://dixonvalve.com/en/media/1397776\n- Steel & O'Brien: Sanitary products catalog 2024 (clamp fittings dimension tables) — PDF — publisher's catalogue; dimensions cited, nothing copied — https://www.steelobrien.com/wp-content/uploads/2024/03/Sanitary-2024-FINAL.pdf\n\nFree files (CC BY 4.0, Xem Studio; STEP + STL, 54 parts): https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/index.json\nAPI: https://xemstudio.com/api/geometry?object=sanitary-clamp-caps-ferrules-spools\n", "sources": [ { "publisher": "ASME", "title": "BPE Bioprocessing Equipment (clamp fitting dimensions, tube OD and wall)", "url": "https://www.asme.org/codes-standards/find-codes-standards/bpe-bioprocessing-equipment", "formats": [ "standard" ], "license": "ASME; dimensions are facts", "license_verified": false, "hosted": false }, { "publisher": "ISO (via iTeh sample)", "title": "ISO 2852 clamp liners: face profile and flange / groove diameters", "url": "https://cdn.standards.iteh.ai/samples/7850/eb49c396488d408c8ced3e2961d76cf3/ISO-2852-1974.pdf", "formats": [ "PDF" ], "license": "standard excerpt; dimensions are facts", "license_verified": true, "hosted": false }, { "publisher": "Dixon Sanitary", "title": "Clamp elbows, ferrules: dimension sheet", "url": "https://dixonvalve.com/en/media/1397776", "formats": [ "PDF" ], "license": "publisher's catalogue; dimensions cited, nothing copied", "license_verified": true, "hosted": false }, { "publisher": "Steel & O'Brien", "title": "Sanitary products catalog 2024 (clamp fittings dimension tables)", "url": "https://www.steelobrien.com/wp-content/uploads/2024/03/Sanitary-2024-FINAL.pdf", "formats": [ "PDF" ], "license": "publisher's catalogue; dimensions cited, nothing copied", "license_verified": true, "hosted": false } ], "xem": { "status": "free-files", "sheet_free": true, "mesh_price_usd": null, "step_price_usd": null, "tolerance_mm": null }, "related": [ "tri-clamp-ferrule", "tri-clamp-spool", "tri-clamp-end-cap", "tri-clamp-clamps", "sanitary-clamp-elbows", "sanitary-clamp-tees-crosses", "sanitary-clamp-reducers", "sanitary-clamp-manifolds" ], "fits": [ { "role": "Connects to", "items": [ { "slug": "tri-clamp-clamps", "why": "clamp per joint" }, { "slug": "sanitary-clamp-elbows", "why": "fittings" }, { "slug": "sanitary-clamp-tees-crosses", "why": "fittings" }, { "slug": "sanitary-clamp-reducers", "why": "size changes" } ] }, { "role": "Alternatives", "items": [ { "slug": "tri-clamp-spool", "why": "the original 1½ / 2 in spools" }, { "slug": "tri-clamp-ferrule", "why": "the original 1–3 in ferrules" } ] } ], "dimensions": "exact (nominal, no printing tolerance)", "dimension_rule": "All geometry on Xem Studio is exact (nominal, true size) with no printing tolerance. Where a part meets another part, the object lists its mating features (feature, exact size, what it mates with, fit class: press, slide, run, socket, clamp or designed). Apply your process's allowance to those features only; 'designed' gaps are part of the design and stay as drawn.", "mating": [ { "feature": "clamp faces", "exact": "ISO 2852 / BPE flange", "mates": "clamp + Type B gasket", "fit": "clamp", "files": "all" }, { "feature": "gasket bead in the face recess", "exact": "groove Ø per size", "mates": "two ferrule faces", "fit": "designed", "files": "gasket-" } ], "fit_classes": { "press": "stays put: pin, tube, bearing or magnet held by interference. Typical FDM: hole +0.0 to +0.1 mm on diameter.", "slide": "assembles by hand and is held by a grub, pinch or clamp: shaft in a hub, rod in a socket, spigot in a bore. Typical FDM: +0.2 mm.", "run": "turns or slides in use: pin in a link, rod through a guide. Typical FDM: +0.3 mm.", "socket": "large sliding fit: syringe barrel, sleeve, bobbin in a bore. Typical FDM: +0.3 mm.", "clamp": "split part that closes on the mating part with screws: make it at size.", "designed": "a gap that is part of the design (piston fit option, displacer gap, air gap): do not change." }, "faq": [ { "q": "What is the flange diameter of a 2 in tri-clamp?", "a": "64.0 mm (2.516 in); 1 and 1½ in share 50.5 mm, ½ and ¾ in share the 25.0 mm mini flange, 2½ in is 77.5, 3 in 91.0, 4 in 119.0." }, { "q": "Is a 1½ in tri-clamp the same as a 1 in?", "a": "Same 50.5 mm flange and clamp, different tube: 38.1 vs 25.4 mm OD." }, { "q": "What is the wall of sanitary tube?", "a": "0.065 in (1.65 mm, 16 ga) from ½ to 3 in; 0.083 in (2.11 mm) at 4 in." } ], "files_license": null, "offers": [ { "file": "cap-0.5–0.75in", "formats": [ "step", "stl" ], "price_usd": 0, "license": "CC BY 4.0 (Xem Studio)", "step": "https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/cap-0.5–0.75in.step", "stl": 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"https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/ferrule-2.5in-28.6mm.stl", "note": "2½ in medium weld ferrule (L14AM7), 1.125 in long" }, { "file": "spool-2.5in-3in", "formats": [ "step", "stl" ], "price_usd": 0, "license": "CC BY 4.0 (Xem Studio)", "step": "https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/spool-2.5in-3in.step", "stl": "https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/spool-2.5in-3in.stl", "note": "2½ in spool, 3 in face to face" }, { "file": "spool-2.5in-6in", "formats": [ "step", "stl" ], "price_usd": 0, "license": "CC BY 4.0 (Xem Studio)", "step": "https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/spool-2.5in-6in.step", "stl": "https://xemstudio.com/files/hardware/sanitary-clamp-caps-ferrules-spools/spool-2.5in-6in.stl", "note": "2½ in spool, 6 in face to face" }, { "file": "spool-2.5in-12in", "formats": [ "step", "stl" ], "price_usd": 0, "license": "CC BY 4.0 (Xem 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