Butt hinges: leaf height, leaf width, overall width, leaf thickness and screw count (McMaster-Carr template and mortise-mount hinges) + door-size chart — dimension sheet Source: Xem Studio, https://xemstudio.com/objects/butt-hinges-sizes-and-leaf-widths/ (sheet CC BY 4.0) Basis: McMaster-Carr's mortise-mount butt hinge page (entry door template hinges and small mortise-mount hinges with holes, as printed), DK Hardware's door-size chart, and Hager's template sheet for screw sizes; numbers only Catalog version: 2026-10-20 Sizes: see table below - McMaster-Carr rows are as printed: door leaf height and width, frame leaf height and width, overall width (open), leaf thickness (printed for the mortise-mount hinges only), fasteners (screw holes) and part number. The entry-door template hinges are 3 to 5 in (door leaf height) with 6 or 8 holes; the small mortise-mount hinges run from 1 in to 3 in leaf height with 4 or 6 holes and 0.050 to 0.060 in leaf thickness. In every row printed, the overall (open) width is twice the leaf width (for example 4-1/2 x 2 in leaves: overall 4 in; 5 x 2-1/2: overall 5 in; 1 in hinge with 1/2 in leaves: overall 1 in), and door and frame leaves are the same size; a 4-1/2 in hinge comes with a 2 in or a 2-1/4 in leaf. - Hole pattern (hole diameter and position): neither the McMaster page nor the Hager sheet read here gives hole positions as numbers. ANSI/BHMA A156.7 'template hinge dimensions' (length, width, thickness, offset and screw hole spacing) is the standard for the full-mortise template hinge; its figures are in the paid standard and its free preview shows only the scope, so no hole position is given. Hager's electric full-mortise template hinge sheet (EMN, sizes 4-1/2 x 4 and 4-1/2 x 4-1/2, 1.000 in knuckle) names screws: No. 12 x 1-1/4 in flat-head wood screw and 12-24 x 1/2 in flat-head machine screw, and a Ø1 in frame reinforcement hole. - DK Hardware's chart pairs door thickness and width to hinge size: 1-3/8 in doors up to 32 in wide use 3-1/2 x 3-1/2 in hinges, 32–36 in use 4 x 4, 1-3/4 in doors 32–36 in use 4-1/2 x 4-1/2 and 36–42 in use 5 x 5, and 2 in or thicker over 42 in use 6 x 5 or 6 x 6. The article gives no gauge or leaf-width values and says a leaf's width is half the open width (pin centre to the outer edge). - The 35 mm cup (concealed) hinge is a different hinge: cup-hinge-35mm; continuous hinges: continuous-piano-hinges. No file: with no published hole positions a hinge drawing would be invented. McMaster-Carr sells butt hinges with per-part STEP; linked, not copied. source door leaf height door leaf width frame leaf height frame leaf width overall width | size leaf thickness screw holes part no. McMaster-Carr entry door template hinge (removable pin, primed steel) 3 in 1-1/2 in 3 in 1-1/2 in 3 in — 6 1494A42 McMaster-Carr entry door template hinge (removable pin, primed steel) 3-1/2 in 1-3/4 in 3-1/2 in 1-3/4 in 3-1/2 in — 6 1494A11 McMaster-Carr entry door template hinge (removable pin, primed steel) 4 in 2 in 4 in 2 in 4 in — 8 1494A12 McMaster-Carr entry door template hinge (removable pin, primed steel) 4-1/2 in 2 in 4-1/2 in 2 in 4 in — 8 1494A43 McMaster-Carr entry door template hinge (removable pin, primed steel) 4-1/2 in 2-1/4 in 4-1/2 in 2-1/4 in 4-1/2 in — 8 1494A13 McMaster-Carr entry door template hinge (removable pin, primed steel) 5 in 2-1/4 in 5 in 2-1/4 in 4-1/2 in — 8 1494A15 McMaster-Carr entry door template hinge (removable pin, primed steel) 5 in 2-1/2 in 5 in 2-1/2 in 5 in — 8 1494A14 McMaster-Carr mortise-mount hinge with holes (removable pin) 1 in 1/2 in 1 in 1/2 in 1 in 0.050 in 4 1597A41 McMaster-Carr mortise-mount hinge with holes (removable pin) 1-1/2 in 11/16 in 1-1/2 in 11/16 in 1-3/8 in 0.050 in 4 1597A42 McMaster-Carr mortise-mount hinge with holes (removable pin) 2 in 25/32 in 2 in 25/32 in 1-9/16 in 0.050 in 4 1597A43 McMaster-Carr mortise-mount hinge with holes (removable pin) 2-1/2 in 7/8 in 2-1/2 in 7/8 in 1-3/4 in 0.055 in 6 1597A44 McMaster-Carr mortise-mount hinge with holes (removable pin) 3 in 1 in 3 in 1 in 2 in 0.060 in 6 1597A45 DK Hardware door-size chart: door thickness 1-3/8 in, door width up to 32 in — — — — 3-1/2 × 3-1/2 in (height × width) — — — DK Hardware door-size chart: door thickness 1-3/8 in, door width 32–36 in — — — — 4 × 4 in (height × width) — — — DK Hardware door-size chart: door thickness 1-3/4 in, door width 32–36 in — — — — 4-1/2 × 4-1/2 in (height × width) — — — DK Hardware door-size chart: door thickness 1-3/4 in, door width 36–42 in — — — — 5 × 5 in (height × width) — — — DK Hardware door-size chart: door thickness 2 or more in, door width over 42 in — — — — 6 × 5 or 6 × 6 in (height × width) — — — Files elsewhere (not hosted by Xem Studio; license as stated by the publisher): - McMaster-Carr: Mortise-mount butt hinges (free STEP/IGES per part, for your own design use; no redistribution) — STEP, IGES, PDF — McMaster-Carr site terms: personal design use, no redistribution [verify license at link] — https://www.mcmaster.com/products/mortise-mount-butt-hinges/ - McMaster-Carr: Heavy-duty butt hinges (free STEP/IGES per part, for your own design use; no redistribution) — STEP, IGES, PDF — McMaster-Carr site terms: personal design use, no redistribution [verify license at link] — https://www.mcmaster.com/products/heavy-duty-butt-hinges/ - DK Hardware: Hinge size guide and chart: door thickness and width vs hinge size (3.5 x 3.5 to 6 x 6) — web — Reference page; sizes only — https://www.dkhardware.com/blog/hinge-size-guide-and-chart - Hager: Template details T-520: full mortise electric template hinge (EMN), 4-1/2 x 4 and 4-1/2 x 4-1/2, screw sizes No. 12 x 1-1/4 and 12-24 x 1/2, 1.000 in knuckle — web — Maker template sheet; used for screw sizes and sizes only — https://www.hagerco.com/Files/Images/Images/TemplateDetails/T-520.pdf No true-size file yet: the published figures do not fix the whole shape; a measured scan is planned. API: https://xemstudio.com/api/geometry?object=butt-hinges-sizes-and-leaf-widths