Tri-clamp dial thermometers (envelope): 3 and 5 in dial, ¼ in stem 2½ to 12 in, 1½ in clamp — dimension sheet
Source: Xem Studio, https://xemstudio.com/objects/tri-clamp-dial-thermometers/  (CC BY 4.0)
Basis: Envelope drawn by Xem Studio: the standard 1–1½ in solid cap, a ¼ in (6.35) stem, a 12 × 20 neck and a back-connected case at the nominal dial size + 6 mm; check a real thermometer's case before designing tight around it
Catalog version: 2026-10-20

Sizes: see table below
- Sanitary dial thermometers with a clamp face: a space model for planning a lid or a stand around one, or a dummy to print. Stem length is from the clamp face to the tip.
- Every clamp face is the ISO 2852 profile used across this site: 2.85 mm rim, flat face with the gasket groove (K 1.6 deep, R3 1.2 bottom, 23° walls, P2 0.8 edges) on C2, 20° back cone. Flange C3 / groove C2 / tube OD × wall, mm: ½–¾ in 25.0 / 20.4 (derived) / 12.7–19.05 × 1.65; 1–1½ in 50.5 / 43.5 / 25.4–38.1 × 1.65; 2 in 64.0 / 56.5 / 50.8 × 1.65; 2½ in 77.5 / 70.5 / 63.5 × 1.65; 3 in 91.0 / 83.5 / 76.2 × 1.65; 4 in 119.0 / 110.0 / 101.6 × 2.11; 6 in 166.9 (6.570 in) / 156.5 / 152.4 × 2.77; 8 in 217.7 (8.570 in) / 207.0 / 203.2 × 2.77; 10 in 268.5 / 261.0 / 254.0 × 3.40; 12 in 319.3 / 311.8 / 304.8 × 3.40.

dial_in  stem_in  stem_mm  stem_od_mm  case_od_mm
3  2.5  63.5  6.35  82.2
3  4  101.6  6.35  82.2
3  6  152.4  6.35  82.2
3  9  228.6  6.35  82.2
3  12  304.8  6.35  82.2
5  2.5  63.5  6.35  133.0
5  4  101.6  6.35  133.0
5  6  152.4  6.35  133.0
5  9  228.6  6.35  133.0
5  12  304.8  6.35  133.0

Files elsewhere (not hosted by Xem Studio; license as stated by the publisher):
- GW Kent: Tri-clamp fittings guide: tube OD, flange OD and ID per size to 12 in; solid cap thickness — web — publisher's guide; dimensions cited — https://www.gwkent.com/triclamp-guide
- Rubber Fab: Tri-Clamp gasket dimensional chart: gasket ID, OD and bead diameter per size (2 in bead 2.22 in / 56.50 mm, 1.5 in 1.71 / 43.50, 3 in 3.29 / 83.50) — PDF — maker chart; dimensions are facts [verify license at link] — https://shop.andersonprocess.com/media/assets/product/documents/rubber-fab-tri-clamp-dimensions.pdf

Free files (CC BY 4.0, Xem Studio; STEP + STL, 10 parts): https://xemstudio.com/files/hardware/tri-clamp-dial-thermometers/index.json
API: https://xemstudio.com/api/geometry?object=tri-clamp-dial-thermometers