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Thermoacoustic driver cap: ISO 2852 cap with a Ø40 speaker socket, 1.5, 2 and 3 in

How do I mount a speaker on a tri-clamp thermoacoustic tube? · Hardware · basis: ISO 2852 cap face; Ø40 × 6 socket for a 40 mm speaker frame; Ø28 opening to the tube

Long Earth Society build part. The stacks, driver cap and tube-length table from the LES thermoacoustic builds; the infill trick is LES's. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
3 in table

Notes

  • An ISO 2852 end cap that holds a 40 mm speaker on the resonator: as a driver it makes a thermoacoustic refrigerator, as a load it turns the engine's sound into a few milliwatts.
  • On the back of the 6 mm cap: a Ø48 × 8 boss with a Ø40 socket 6 mm deep (floor 8 mm above the face) and a Ø28 opening through to the tube. Overall 14 mm.
  • Flange Ø50.5 / 64.0 / 91.0 for 1.5 / 2 / 3 in.

Sizes

size_inflange_od_mmspeaker_socket_mmopening_mmheight_mm
1.550.5Ø40 × 62814
264.0Ø40 × 62814
391.0Ø40 × 62814

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
speaker socketØ4040 mm speaker framesocketdriver-cap-*
driver-cap faceISO 2852ferrule face + Type B gasketclampdriver-cap-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaThermoacoustic heat enginewebCC BY-SA 4.0 (text)
G. W. Swift (LANL)Thermoacoustics: A Unifying Perspective for Some Engines and Refrigerators (textbook; DeltaEC software free)web, softwareLANL verify
NASA (NTRS, public domain)Thermoacoustic Stirling heat engine for space powerPDFUS Government work, public domain
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 3 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

driver-cap-1.5in-40mm-speaker1.5 in ISO 2852 cap with a Ø40 × 6 socket (floor 10.5 above the face) for a 40 mm speaker, Ø28 port through to the bore (thermoacoustic refrigerator driver / engine load)STEP · STL
driver-cap-2in-40mm-speaker2 in ISO 2852 cap with a Ø40 × 6 socket (floor 8 above the face) for a 40 mm speaker, Ø28 port through to the bore (thermoacoustic refrigerator driver / engine load)STEP · STL
driver-cap-3in-40mm-speaker3 in ISO 2852 cap with a Ø40 × 6 socket (floor 8 above the face) for a 40 mm speaker, Ø28 port through to the bore (thermoacoustic refrigerator driver / engine load)STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=thermoacoustic-driver-cap

Thermoacoustic driver cap: ISO 2852 cap with a Ø40 speaker socket, 1.5, 2 and 3 in, isometric render of a generated part
Render of driver-cap-2in-40mm-speaker from the free STEP; not to scale.

Questions

What speaker fits the driver cap?

A 40 mm frame in the Ø40 × 6 socket; the cone faces the tube through a Ø28 opening.

Can a thermoacoustic engine make electricity?

A speaker in this cap works as a generator at milliwatt level; for more, a piston on the linear alternator.