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Bored 2 in power spool: 2 in × 5 in spool bored to Ø48.00

How do I make a power cylinder from a 2 inch tri-clamp spool? · Hardware · basis: Fabrication spec: a 2 in spool (tube Ø50.8 × 1.65) 127 face to face, its bore finished to Ø48.00 end to end (a machinist bores and hones it); exact geometry

Long Earth Society build part. Parts of the HTD engines. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
1 in table

Notes

  • The stock bore is Ø47.5; finished to Ø48.00 it leaves 1.40 of wall. The piston is drawn at Ø48.00 exactly: the running fit is the machinist's (see Mating features).
  • Both faces stay standard ISO 2852 2 in faces: Type B gaskets and stock 2 in clamps at each end.

Sizes

partlength_mmbore_mmwall_mm
spool-2in-5in-bored-48.00127.048.01.4

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
boreØ48.00 × 127 (finished)power piston Ø48.00runall
facesISO 2852 2 intc-gasket-2in + 2 in clampclampall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

spool-2in-5in-bored-48.002 in spool, 127 face to face (5 in), bored through to Ø48.00 over its full length; ISO 2852 facesSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=htd-bored-power-spool

Bored 2 in power spool: 2 in × 5 in spool bored to Ø48.00, isometric render of a generated part
Render of spool-2in-5in-bored-48.00 from the free STEP; not to scale.

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Questions

Why 48.00?

The smallest round number that cleans up the stock Ø47.5 bore along its whole length, faces included.