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Instrumentation: DS18B20 and K-type probes, hall sensor, encoder disc, dial-indicator stems

What are DS18B20 waterproof probe and K-type thermocouple probe dimensions? · Hardware · basis: Common probe sizes: DS18B20 stainless sleeve Ø6 × 50 (some Ø6 × 30), K-type sheathed probes Ø3 / Ø4.8 (3/16 in), bead thermocouples 0.3–1 mm wire; dial indicators Ø8 mm (metric) / Ø9.53 (3/8 in) stems; TO-92 hall sensors

Long Earth Society build part. Hot-end thermocouple, cold-side DS18B20 and the flywheel RPM pickup on every LES engine. The engines · all LES parts

sizes
6 in table

Notes

  • DS18B20 waterproof: Ø6 × 50 mm stainless sleeve, 1 m cable, −55 to 125 °C (so the cold side only). K-type: bare bead (0.3–1 mm wire) to 1000 °C for the hot end; sheathed Ø3 × 100 or Ø4.8 × 100 with a mini-K plug; MAX6675/MAX31855 boards read them. Mount probes in a split clamp (Ø + 0.15, M3 pinch) and leave 10 mm of sheath in the gas path.
  • RPM: TO-92 hall sensor (A3144 digital, SS49E analogue) in the printed mount 1–2 mm from a passing magnet; or the Ø60 slotted encoder disc through an IR slot sensor (TCST2103, 3 mm gap): 30 slots → 30 pulses/rev.
  • Dial indicator stems: Ø8 mm (metric) or Ø9.53 (3/8 in, US); the clamps here hold them for measuring displacer travel and flywheel runout. Stroke of a Stirling displacer: measure at the rod with the engine turned by hand.
  • LES: hot-end K-type under the ferrule clamp, DS18B20 on the cold spool, hall sensor at the flywheel rim, dial indicator on the displacer rod during commissioning.

Sizes

sensorsize_mmrangemount
DS18B20 probeØ6 × 50−55–125 °Cclamp Ø6.15
K-type sheathedØ3 or Ø4.8 × 100to 1100 °Cclamp Ø3.15 / Ø4.95
K-type bead0.3–1 mm wireto 1000 °Cmica washer
hall A3144 / SS49ETO-92 4.2 × 1.6 × 5—printed mount
IR slot sensor TCST21033.1 mm gap—encoder disc Ø60
dial indicatorØ8 / Ø9.53 stem10 mm travelclamp Ø8.15 / Ø9.7

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaThermocouplewebCC BY-SA 4.0 (text)
WikipediaHall effect sensorwebCC BY-SA 4.0 (text)
WikipediaDial indicatorwebCC BY-SA 4.0 (text)
Analog DevicesDS18B20 datasheetPDFManufacturer datasheet
Long Earth SocietyEngine and rig buildsweb, videoLES site

Free files

★ Free files 7 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

probe-clamp-ds18b20-6mmsplit clamp for a Ø6.0 probe/stem (ds18b20 6mm), M3 pinchSTEP · STL
probe-clamp-k-type-3mmsplit clamp for a Ø3.0 probe/stem (k type 3mm), M3 pinchSTEP · STL
probe-clamp-k-type-4-8mmsplit clamp for a Ø4.8 probe/stem (k type 4 8mm), M3 pinchSTEP · STL
probe-clamp-dial-indicator-8mmsplit clamp for a Ø8.0 probe/stem (dial indicator 8mm), M3 pinchSTEP · STL
probe-clamp-dial-indicator-3-8insplit clamp for a Ø9.53 probe/stem (dial indicator 3 8in), M3 pinchSTEP · STL
hall-sensor-mount-to92TO-92 hall sensor mount (A3144 / SS49E), M3 footSTEP · STL
encoder-disc-30-slots-60mmoptical encoder disc Ø60 × 1.5, 30 slots, Ø5.2 bore (for an IR slot sensor)STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=instrument-mounts

Instrumentation: DS18B20 and K-type probes, hall sensor, encoder disc, dial-indicator stems, isometric render of a generated part
Render of encoder-disc-30-slots-60mm from the free STEP; not to scale.

Fits with

Questions

What are the dimensions of a DS18B20 waterproof probe?

Ø6 mm stainless sleeve, 50 mm long (a 30 mm version exists), with a 1 m cable; it reads to 125 °C, so it belongs on the cold side.

What diameter are K-type thermocouple probes?

Sheathed probes are Ø3 mm or Ø4.8 mm (3/16 in) by 100–150 mm; bare-bead types are just 0.3–1 mm wire and go anywhere up to 1000 °C.

How do I measure the RPM of a Stirling engine?

A hall sensor 1–2 mm from a magnet on the flywheel (one pulse per magnet), or a slotted disc through an IR slot sensor; count pulses per second × 60 / pulses per rev.