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LTD Stirling top plate with syringe socket, Ø120 and Ø170

What are the dimensions of the top plate of a coffee-cup (LTD) Stirling engine? · Hardware · basis: Senft LTD gamma layout, sized in the assembled Ø100 engine on this site; syringe socket at the 10 mL barrel OD Ø15.9; rod bore at the 2 mm rod; M3 clearance Ø3.4 (ISO 273), M3 tap drill Ø2.5

Long Earth Society build part. The warm-hand demonstrator. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
2 in table

Notes

  • The cold plate of the LTD engine and its power cylinder mount. Ø120 (for the 100 chamber) or Ø170 (for the 150 chamber), 3 thick, with 6 × Ø3.4 on a Ø112 / Ø162 circle (at 30°, 90°, …) matching the chamber ring.
  • At x −5 a Ø20 boss, 13 tall with the plate, has a Ø2 bore straight through for the 2 mm displacer rod (fit: run); the bore is the rod guide.
  • At x 40 (45 from the rod guide, so the two con-rods can sit at the two ends of the crankshaft) a Ø21.9 boss rises to 20 mm with a Ø15.9 socket from 8 to 20 for a 10 mL syringe barrel (fit: socket) and a Ø10 port under it into the chamber: the barrel's closed end sits on the socket floor and its Luer tip ends flush with the plate's underside.
  • Four Ø9 × 4 pads at (7.5, ±27) and (27.5, ±27) carry the two crank stands, each with an M3 tapped hole (Ø2.5) 6 deep.

Sizes

fileplatescrew circlerod guidesyringe socketheight
ltd-100-top-plate-syringeØ120 × 3112Ø2 × 13 at x −5Ø15.9 × 12 at x 4020
ltd-150-top-plate-syringeØ170 × 3162Ø2 × 13 at x −5Ø15.9 × 12 at x 4020

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
syringe socketØ15.910 mL syringe barrelsocketltd-100-top*
syringe socketØ15.910 mL syringe barrelsocketltd-150-top*
plate screw holesØ3.4M3 screw clearance (ISO 273)designedltd-100-top*
plate screw holesØ3.4M3 screw clearance (ISO 273)designedltd-150-top*
stand pad holesØ2.5 × 6M3 tap drilldesignedltd-100-top*
stand pad holesØ2.5 × 6M3 tap drilldesignedltd-150-top*
syringe port under the socketØ10syringe tip (no contact)designedltd-100-top*
syringe port under the socketØ10syringe tip (no contact)designedltd-150-top*
rod-guide boreØ2 × 132 mm displacer rodrunltd-100-top-plate-*
rod-guide boreØ2 × 132 mm displacer rodrunltd-150-top-plate-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaStirling enginewebCC BY-SA 4.0 (text)
James R. SenftAn Introduction to Low Temperature Differential Stirling EnginesbookMoriya Press verify
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 2 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

ltd-100-top-plate-syringetop plate Ø120 × 3: rod guide boss at x -5 (Ø2 bore, 13 long through plate and Ø20 boss), 10 mL syringe socket at x 40 (Ø15.9 from 8 to 20 above the underside, Ø10 port below so the Luer tip ends flush), 4 stand pads Ø9 × 4 with M3 tapped holes 6 deep, 6 × Ø3.4 on a Ø112 circleSTEP · STL
ltd-150-top-plate-syringetop plate Ø170 × 3: rod guide boss at x -5 (Ø2 bore, 13 long through plate and Ø20 boss), 10 mL syringe socket at x 40 (Ø15.9 from 8 to 20 above the underside, Ø10 port below so the Luer tip ends flush), 4 stand pads Ø9 × 4 with M3 tapped holes 6 deep, 6 × Ø3.4 on a Ø162 circleSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=ltd-top-plate

LTD Stirling top plate with syringe socket, Ø120 and Ø170, isometric render of a generated part
Render of ltd-100-top-plate-syringe from the free STEP; not to scale.

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Questions

How does the displacer rod pass through an LTD top plate?

Through a Ø2 bore straight through the plate and its Ø20 centre boss, 13 long, drawn at the 2 mm rod (fit: run).

What syringe fits the LTD top plate?

A 10 mL barrel (Ø15.9 OD) in the 12 mm deep socket; its Luer tip sits in the Ø10 port below and ends flush with the plate's underside.