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Displacer rods Ø2 × 60, 78, 100 and 180, Ø3 × 100, 150 and 200

What size rod connects a Stirling displacer to its crank? · Hardware · basis: Solid rods at the bore Ø of the parts they pass through: Ø3 for the tri-clamp heads, Ø2 for the can-engine cap and LTD top plate

Long Earth Society build part. The shafts, rods and pins every engine here turns on. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
7 in table

Notes

  • Solid rods with 0.3 chamfers at both ends, plain round, no flat: Ø3 × 100, 150 and 200, and Ø2 × 60, 78, 100 and 180.
  • On the tri-clamp engines the rod runs from the displacer cap's socket (M3 grub) up through the head's Ø3 bore, which is its guide and seal, to the rod clevis.
  • Rod length = displacer cap to clevis plus the stroke.
  • On the can engine and the LTD engines the Ø2 rod runs through the Ø2 bore in the can cap or the LTD top plate, from the displacer (flush with its underside) to the rod-clevis-2mm: 180 on the can engine, 76 on the Ø100 LTD.
  • On the rhombic and free-piston engines the same Ø3 rod runs up the inside of the Ø5 tube piston rod (Ø3.4 bore).

Sizes

fileØlength
rod-2x60260
rod-2x76278
rod-2x1002100
rod-2x1802180
rod-3x1003100
rod-3x1503150
rod-3x2003200

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
shafts, rods, pinsØ3 / Ø5 / Ø8the bores listed on each mating objectslideall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 7 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

rod-3x100Ø3 × 100 solid rod: displacer rod (into the displacer cap's grub, through the head's Ø3 bore and the piston crown, into the rod clevis)STEP · STL
rod-3x150Ø3 × 150 solid rod: displacer rod (into the displacer cap's grub, through the head's Ø3 bore and the piston crown, into the rod clevis)STEP · STL
rod-3x200Ø3 × 200 solid rod: displacer rod (into the displacer cap's grub, through the head's Ø3 bore and the piston crown, into the rod clevis)STEP · STL
rod-2x60Ø2 × 60 solid rod: displacer rod for the can and LTD engines (through the Ø2 bore in the can cap or LTD top plate; 76 is the LTD's, 180 the can engine's, displacer to rod clevis)STEP · STL
rod-2x76Ø2 × 76 solid rod: displacer rod for the can and LTD engines (through the Ø2 bore in the can cap or LTD top plate; 76 is the LTD's, 180 the can engine's, displacer to rod clevis)STEP · STL
rod-2x100Ø2 × 100 solid rod: displacer rod for the can and LTD engines (through the Ø2 bore in the can cap or LTD top plate; 76 is the LTD's, 180 the can engine's, displacer to rod clevis)STEP · STL
rod-2x180Ø2 × 180 solid rod: displacer rod for the can and LTD engines (through the Ø2 bore in the can cap or LTD top plate; 76 is the LTD's, 180 the can engine's, displacer to rod clevis)STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=displacer-rods

Displacer rods Ø2 × 60, 78, 100 and 180, Ø3 × 100, 150 and 200, isometric render of a generated part
Render of rod-3x150 from the free STEP; not to scale.

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Questions

What diameter is the displacer rod?

Ø3 on the tri-clamp engines, where it slides in the head's Ø3 bore and seats in the displacer cap and rod clevis sockets. Ø2 on the can engine and LTD engines, through the Ø2 bore in the cap or top plate.

How long should the displacer rod be?

Displacer cap to rod clevis plus the stroke; the files are 100, 150 and 200 long.