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Bell cranks: 30 × 30 and 20 × 40 mm arms at 90°

How do I make a bell crank with 3D printed parts? · Hardware · basis: Bell crank lever: output motion = input × (output arm / input arm); 90° between arms; Ø10 pivot pocket for a 623 bearing

Long Earth Society build part. Beta-engine linkage lever for the LES rigs. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
2 in table

Notes

  • Turns a push or pull through 90°. The 30 × 30 crank keeps the same travel; the 20 × 40 doubles it (or halves it, driven the other way).
  • Pivot is a Ø10 pocket for a 623 bearing (OD 10); arm ends have Ø3 holes for pins and links.
  • Used in the beta Stirling bell-crank drive to phase the displacer and piston.

Sizes

armsangleratiopivot
30 × 30 mm90°1:1Ø10 (623)
20 × 40 mm90°1:2Ø10 (623)

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
pivot pocketØ10623 bearing OD 10pressall
arm holesØ3Ø3 pins (turn in them)runall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaBellcrankwebCC BY-SA 4.0 (text)
Long Earth SocietyEngine and rig builds on extrusion framesweb, videoLES site

Free files

★ Free files 2 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

bell-crank-30x30-90bell crank, 30 × 30 mm arms at 90°, Ø10 pocket for a 623 bearing pivot, Ø3 arm holesSTEP · STL
bell-crank-20x40-90bell crank, 20 × 40 mm arms (2:1) at 90°, Ø10 pivot pocket, Ø3 arm holesSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=bell-cranks

Bell cranks: 30 × 30 and 20 × 40 mm arms at 90°, isometric render of a generated part
Render of bell-crank-30x30-90 from the free STEP; not to scale.

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Questions

What does a bell crank do?

It changes the direction of a push or pull, usually by 90°, and scales the travel by the ratio of its arms.