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Conoid (curved cone) pulleys: varied speed with a belt of constant length

Why are the cones curved? · Hardware · basis: Xem Studio design following Brown No. 10 (1868)

Also called: conoid pulleys, curved speed cones, variable speed cone pulleys, poleas conoides, gewölbte Kegelscheiben

Exact dimensions. True size, with no printing tolerance added.

sizes
5 in table

Notes

  • Two straight cones head to tail keep r₁ + r₂ constant, which keeps a CROSSED belt the same length but not an open one: an open belt goes slack away from the middle. Curving the cones by the right amount makes the open-belt length exactly constant.
  • Here Ø24–Ø56 × 64 conoids at 110 mm; at 20 mm along, Ø27.9 drives Ø51.9, ratio 0.54. The belt length 346.65 mm is the same at every position (straight cones of the same size lose -4.64 mm near the ends).
  • Brown's No. 10 (cone pulleys of curved outline for gradually varying speed).
  • Parts (each has its own page): conoid-pulley-24-56x64-bore8, flat-belt-10x1-5-conoid-pulleys-c110.
  • Brown's movement No. 10 (1868) shows it; this model is a Xem Studio design following his figure, every part at true size.

Conoid (curved cone) pulleys: varied speed with a belt of constant… size chart

parametervalue
pulleys2 × Ø24–Ø56 × 64 conoids, head to tail
centres110 mm
ratio range0.43 – 2.33 (approx.)
drawn at 20 mmratio 0.54
belt10 × 1.5, 346.65 mm

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Henry T. Brown (1868, public domain)Five Hundred and Seven Mechanical Movements — scan on archive.orgwebPublisher's page; dimensions are facts
507movements.comBrown's movement No. 10: figure, his text and an animationwebPublisher's page; dimensions are facts

Free files

★ Free files 1 parts. Xem Studio design: free to use, print and sell things from; not to be republished as files. Xem Studio Design License. index.json

conoid-pulleys-mechanism-assemblyAssembled mechanism, all parts placed at one pose (STEP keeps each part separate)STEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=conoid-pulleys-mechanism

Conoid (curved cone) pulleys: varied speed with a belt of constant length, isometric render of a generated part
Render of conoid-pulleys-mechanism-assembly from the free STEP; not to scale.

Fits with

Questions

Why are the cones curved?

Two straight cones head to tail keep r₁ + r₂ constant, which keeps a CROSSED belt the same length but not an open one: an open belt goes slack away from the middle. Curving the cones by the right amount makes the open-belt length exactly constant.