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Flexure hub washer: Ø12 to Ø26.4 × 2 mm

What goes between the hubs in a flexure bearing stack? · Hardware · basis: Washer = the leaf hub: Ø hub × leaf bore, 2 mm thick, the same as the rim spacer

Long Earth Society build part. Flexure-suspended displacer on the LES free-piston test bed. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
5 in table

Notes

  • A 2 mm washer the size of a leaf's hub, with the leaf's bore, that sits between the two leaf hubs of a stack: as thick as the 2 mm rim spacer between the leaf rims, so both leaves stay flat and parallel.
  • Ø12 × Ø4, Ø13.2 × Ø5, Ø17.6 × Ø5, Ø22 × Ø8, Ø26.4 × Ø8 for the Ø40 to Ø120 leaves.

Sizes

flexure_od_mmod_mmbore_mmthickness_mm
401242
6013.252
8017.652
1002282
12026.482

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
hub-clamp boreØ4 / Ø5 / Ø8rod, tube or centring bushslidehub-clamp-*
hub washer thickness2 (= rim spacer)the two leaf hubs either sidedesignedhub-clamp-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

NASA (NTRS, public domain)Free-piston Stirling convertor flexure bearing development and life testing (2005)PDFUS Government work, public domain
NASA (NTRS, public domain)Flexure bearing design for free-piston Stirling engines (1986)PDFUS Government work, public domain
NASA (NTRS, public domain)Advanced Stirling Radioisotope Generator (ASRG) engineering unit (2011)PDFUS Government work, public domain
WikipediaFlexure bearingwebCC BY-SA 4.0 (text)
Sunpower (AMETEK)Free-piston Stirling technology overviewwebSunpower site verify
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 5 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

hub-clamp-40-b4hub washer Ø12, Ø4 bore, 2 thick (= the rim spacer): between the two leaf hubs of a stackSTEP · STL
hub-clamp-60-b5hub washer Ø13.2, Ø5 bore, 2 thick (= the rim spacer): between the two leaf hubs of a stackSTEP · STL
hub-clamp-80-b5hub washer Ø17.6, Ø5 bore, 2 thick (= the rim spacer): between the two leaf hubs of a stackSTEP · STL
hub-clamp-100-b8hub washer Ø22, Ø8 bore, 2 thick (= the rim spacer): between the two leaf hubs of a stackSTEP · STL
hub-clamp-120-b8hub washer Ø26.4, Ø8 bore, 2 thick (= the rim spacer): between the two leaf hubs of a stackSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=flexure-hub-clamp-washer

Flexure hub washer: Ø12 to Ø26.4 × 2 mm, isometric render of a generated part
Render of hub-clamp-80-b5 from the free STEP; not to scale.

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Questions

What size is the hub washer for an Ø80 flexure?

Ø17.6 × Ø5 bore × 2 mm, the same thickness as the rim spacer.

Which hub washer goes with which leaf?

The one with the same OD: Ø12 for Ø40 leaves, Ø13.2 for Ø60, Ø17.6 for Ø80, Ø22 for Ø100, Ø26.4 for Ø120, each with that leaf's bore.