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Flexure rim clamp plate: Ø40 to Ø120 × 3 mm, 3 × M3

What clamps the rims of a flexure bearing stack? · Hardware · basis: Ring = the flexure rim (OD, width 0.12 OD), 3 mm thick, 3 × Ø3.4 on the 0.88 × OD circle

Long Earth Society build part. Flexure-suspended displacer on the LES free-piston test bed. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
5 in table

Notes

  • A 3 mm ring the size of the leaf rim with three Ø3.4 holes on the rim-hole circle: it clamps the stack of leaf rims and spacers down to the head.
  • Ø40 to Ø120; hole circles Ø35.2 / 52.8 / 70.4 / 88 / 105.6, matching the leaves and the tri-clamp flexure head.

Sizes

od_mmwidth_mmthickness_mmholeshole_circle_mm
404.833 × Ø3.435.2
607.233 × Ø3.452.8
809.633 × Ø3.470.4
1001233 × Ø3.488.0
12014.433 × Ø3.4105.6

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
clamp-plate holesØ3.4M3 screw clearancedesignedclamp-plate-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

NASA (NTRS, public domain)Free-piston Stirling convertor flexure bearing development and life testing (2005)PDFUS Government work, public domain
NASA (NTRS, public domain)Flexure bearing design for free-piston Stirling engines (1986)PDFUS Government work, public domain
NASA (NTRS, public domain)Advanced Stirling Radioisotope Generator (ASRG) engineering unit (2011)PDFUS Government work, public domain
WikipediaFlexure bearingwebCC BY-SA 4.0 (text)
Sunpower (AMETEK)Free-piston Stirling technology overviewwebSunpower site verify
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 5 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

clamp-plate-40rim clamp plate Ø40, 3 thick, 3 × Ø3.4 (M3) on R17.6STEP · STL
clamp-plate-60rim clamp plate Ø60, 3 thick, 3 × Ø3.4 (M3) on R26.4STEP · STL
clamp-plate-80rim clamp plate Ø80, 3 thick, 3 × Ø3.4 (M3) on R35.2STEP · STL
clamp-plate-100rim clamp plate Ø100, 3 thick, 3 × Ø3.4 (M3) on R44STEP · STL
clamp-plate-120rim clamp plate Ø120, 3 thick, 3 × Ø3.4 (M3) on R52.8STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=flexure-rim-clamp-plate

Flexure rim clamp plate: Ø40 to Ø120 × 3 mm, 3 × M3, isometric render of a generated part
Render of clamp-plate-80 from the free STEP; not to scale.

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Questions

What screws hold the flexure clamp plate?

Three M3 through Ø3.4 holes on the rim circle (Ø70.4 for the Ø80 plate).

How thick is the clamp plate?

3 mm.