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40 mm loudspeaker envelope (the speaker in the thermoacoustic driver cap)

How big is a 40 mm speaker, and how does it sit in a thermoacoustic driver cap? · Hardware · basis: Overall Ø40 × 25 and the step diameters measured from the manufacturer's published model of a 40 mm speaker (Adafruit #3968); drawn as a stepped envelope, nothing copied

Long Earth Society build part. The speaker I use as the alternator on my thermoacoustic engines. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • A stepped envelope of a common 40 mm speaker: the space it takes, not its parts. Front rim Ø40 × 3 with the cone behind it, a Ø34 × 4 step, the Ø28 basket and the Ø20 magnet; 25 mm overall.
  • In the 2 in driver cap it sits rim down in the Ø40 × 6 socket, cone toward the gas through the cap's Ø28 port; the basket and magnet stand above the cap.
  • As an alternator: the gas pressure moves the cone, the voice coil moves in the magnet's field and gives a voltage at the terminals. A small speaker gives milliwatts to a fraction of a watt; see the build lists for the model's acoustic power at the cap.

Sizes

featurevalue
step 1Ø40 from 0 to 3
step 2Ø34 from 3 to 7
step 3Ø28 from 7 to 17
step 4Ø20 from 17 to 25

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
front rimØ40 × 3Ø40 × 6 socket of the 2 in driver capsocketall
basket and magnetØ34 / Ø28 / Ø20space above the driver cap (no contact)designedall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Adafruit (CAD parts repository, MIT)#3968 Speaker 40mm: overall Ø40 × 25 and the step diameters measured from the published model; nothing copiedSTEPMIT; dimensions only
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

speaker-envelope-40mm40 mm loudspeaker envelope: front rim Ø40 × 3 (cone side at z = 0), Ø34 × 4, basket Ø28 × 10, magnet Ø20 × 8; 25 overallSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=loudspeaker-envelope-40mm

40 mm loudspeaker envelope (the speaker in the thermoacoustic driver cap), isometric render of a generated part
Render of speaker-envelope-40mm from the free STEP; not to scale.

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Questions

Is this the speaker's real shape?

It is its envelope: every step is the largest diameter of the speaker over that height, so anything that clears the envelope clears the speaker.