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Printable tri-clamp (45°): caps with PG13.5 probe ports (12 mm pH, dissolved O₂ and CO₂ probes): 1½ to 4 in

How do I mount a 12 mm pH probe on a tri-clamp (3D printable)? · Hardware · basis: Xem Studio design: Xem Studio design on the standard solid cap: PG13.5 (DIN 40430: Ø20.4 major, 1.41 pitch, Ø18.6 core) in a Ø30 boss, drawn as the core bore over 12 mm of thread, Ø12.5 through for the 12 mm probe shaft; printable 45° back cone

Also called: tri clamp ph probe port printable, pg13.5 tri clamp printable, 12mm ph probe mount printable, 3d printed tri clamp, 3d printable tri clamp, tri clamp stl, printable tri clover

Exact dimensions. True size, with no printing tolerance added.

sizes
5 in table

Notes

  • 3D-printable tri-clamp: this is Xem Studio's print-friendly version of the standard sanitary fitting, drawn so it prints on an ordinary FDM or resin printer with no supports. Download the STL to print it, or the STEP to edit it. The files are true size (no printing allowance): add your own clearance in the slicer or CAD if your printer needs it.
  • Most process probes (pH, ORP, dissolved oxygen, dissolved CO₂, conductivity) are 12 mm shafts with a PG13.5 thread on the head: they screw straight into this port and seal on their own O-ring.
  • Probe length sets how deep the tip reaches below the clamp face; pick the probe so its tip sits in the liquid at your lowest fill.
  • Printable tri-clamp: the ISO 2852 face and gasket groove are exactly standard, only the back cone behind each rim is 45° instead of 20°, so no rim overhangs more than 45° from vertical in any print orientation. Join these with the 45° clamps (printable-tri-clamp-clamps) and standard Type B gaskets; a 45° clamp fits only 45° rims, so keep a run all 45°. A 45° cone turns clamp force into face force at 1 : 1 (a 20° cone at 2.7 : 1), so tighten the clamp bolts harder or use M6.
  • Print orientation: straight parts face down; elbows, tees and crosses with one face down; horizontal bores bridge their top, so keep them small or add a light tree support inside.
  • Every clamp face is the ISO 2852 profile used across this site: 2.85 mm rim, flat face with the gasket groove (K 1.6 deep, R3 1.2 bottom, 23° walls, P2 0.8 edges) on C2, 20° back cone. Flange C3 / groove C2 / tube OD × wall, mm: ½–¾ in 25.0 / 20.4 (derived) / 12.7–19.05 × 1.65; 1–1½ in 50.5 / 43.5 / 25.4–38.1 × 1.65; 2 in 64.0 / 56.5 / 50.8 × 1.65; 2½ in 77.5 / 70.5 / 63.5 × 1.65; 3 in 91.0 / 83.5 / 76.2 × 1.65; 4 in 119.0 / 110.0 / 101.6 × 2.11; 6 in 166.9 (6.570 in) / 156.5 / 152.4 × 2.77; 8 in 217.7 (8.570 in) / 207.0 / 203.2 × 2.77; 10 in 268.5 / 261.0 / 254.0 × 3.40; 12 in 319.3 / 311.8 / 304.8 × 3.40.

Printable tri-clamp (45°): caps with PG13.5 probe ports (12 mm pH… size chart

clampportspg major (mm)core (mm)probe (mm)
1–1½120.418.612.0
2120.418.612.0
3220.418.612.0
3320.418.612.0
4320.418.612.0

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

DINDIN 40430 Pg (Panzergewinde) threads: PG13.5 Ø20.4 major, 1.41 pitch (18 tpi), Ø18.6 core; the thread of 12 mm process probes (pH, dissolved O2 / CO2)standardDIN; dimensions are facts verify
GW KentTri-clamp fittings guide: tube OD, flange OD and ID per size to 12 in; solid cap thicknesswebpublisher's guide; dimensions cited
Rubber FabTri-Clamp gasket dimensional chart: gasket ID, OD and bead diameter per size (2 in bead 2.22 in / 56.50 mm, 1.5 in 1.71 / 43.50, 3 in 3.29 / 83.50)PDFmaker chart; dimensions are facts verify

Free files

★ Free files 5 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

pg13-5-cap-1.5in-x1-451–1½ in cap with 1 × PG13.5 probe port: boss Ø30 × 16, core bore Ø18.6 × 12 (thread), Ø12.5 through — printable, 45° rimsSTEP · STL
pg13-5-cap-2in-x1-452 in cap with 1 × PG13.5 probe port: boss Ø30 × 16, core bore Ø18.6 × 12 (thread), Ø12.5 through — printable, 45° rimsSTEP · STL
pg13-5-cap-3in-x2-453 in cap with 2 × PG13.5 probe port: boss Ø30 × 16, core bore Ø18.6 × 12 (thread), Ø12.5 through — printable, 45° rimsSTEP · STL
pg13-5-cap-3in-x3-453 in cap with 3 × PG13.5 probe port: boss Ø30 × 16, core bore Ø18.6 × 12 (thread), Ø12.5 through — printable, 45° rimsSTEP · STL
pg13-5-cap-4in-x3-454 in cap with 3 × PG13.5 probe port: boss Ø30 × 16, core bore Ø18.6 × 12 (thread), Ø12.5 through — printable, 45° rimsSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=printable-tri-clamp-pg13-5-probe-ports

Printable tri-clamp (45°): caps with PG13.5 probe ports (12 mm pH, dissolved O₂ and CO₂ probes): 1½ to 4 in, isometric render of a generated part
Render of pg13-5-cap-3in-x2-45 from the free STEP; not to scale.

Fits with

Questions

Can I 3D print this?

Yes. It is the 3D-printable version: every overhang is 45° or steeper, so it prints without supports, and the sealing face is standard ISO 2852, so a normal gasket and clamp fit.

Which probes fit?

Any 12 mm probe with a PG13.5 head: most industrial pH, ORP, DO and dissolved-CO₂ probes.