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Printable tri-clamp (45°): in-line sight glasses: 1½ to 4 in, 2, 4 and 6 in glass

How is a tri-clamp sight glass built (3D printable)? · Hardware · basis: Xem Studio design: two clamp-face end pieces hold a glass tube (bore = the line bore) in counterbores on flat gaskets, pulled together by four M5 tie rods; printable 45° back cone

Also called: tri clamp sight glass printable, 1.5 tri clamp sight glass printable, inline sight glass sanitary printable, 3d printed tri clamp, 3d printable tri clamp, tri clamp stl, printable tri clover

Exact dimensions. True size, with no printing tolerance added.

sizes
12 in table

Notes

  • 3D-printable tri-clamp: this is Xem Studio's print-friendly version of the standard sanitary fitting, drawn so it prints on an ordinary FDM or resin printer with no supports. Download the STL to print it, or the STEP to edit it. The files are true size (no printing allowance): add your own clearance in the slicer or CAD if your printer needs it.
  • A full-bore window in a line or on a vessel outlet: see the wort run off, the level or the colour. Glass tube: bore = the line bore, wall 3 (1½ and 2 in) or 4 (3 and 4 in). Face to face = two end pieces less the seats plus the glass.
  • Printable tri-clamp: the ISO 2852 face and gasket groove are exactly standard, only the back cone behind each rim is 45° instead of 20°, so no rim overhangs more than 45° from vertical in any print orientation. Join these with the 45° clamps (printable-tri-clamp-clamps) and standard Type B gaskets; a 45° clamp fits only 45° rims, so keep a run all 45°. A 45° cone turns clamp force into face force at 1 : 1 (a 20° cone at 2.7 : 1), so tighten the clamp bolts harder or use M6.
  • Print orientation: straight parts face down; elbows, tees and crosses with one face down; horizontal bores bridge their top, so keep them small or add a light tree support inside.
  • Every clamp face is the ISO 2852 profile used across this site: 2.85 mm rim, flat face with the gasket groove (K 1.6 deep, R3 1.2 bottom, 23° walls, P2 0.8 edges) on C2, 20° back cone. Flange C3 / groove C2 / tube OD × wall, mm: ½–¾ in 25.0 / 20.4 (derived) / 12.7–19.05 × 1.65; 1–1½ in 50.5 / 43.5 / 25.4–38.1 × 1.65; 2 in 64.0 / 56.5 / 50.8 × 1.65; 2½ in 77.5 / 70.5 / 63.5 × 1.65; 3 in 91.0 / 83.5 / 76.2 × 1.65; 4 in 119.0 / 110.0 / 101.6 × 2.11; 6 in 166.9 (6.570 in) / 156.5 / 152.4 × 2.77; 8 in 217.7 (8.570 in) / 207.0 / 203.2 × 2.77; 10 in 268.5 / 261.0 / 254.0 × 3.40; 12 in 319.3 / 311.8 / 304.8 × 3.40.

Printable tri-clamp (45°): in-line sight glasses: 1½ to 4 in, 2, 4… size chart

size (in)glass (in)glass od (mm)glass id (mm)face to face (mm)tie rods
1.5240.834.898.84 × M5 × 111
1.5440.834.8149.64 × M5 × 162
1.5640.834.8200.44 × M5 × 212
2253.547.598.84 × M5 × 111
2453.547.5149.64 × M5 × 162
2653.547.5200.44 × M5 × 212
3280.972.998.84 × M5 × 111
3480.972.9149.64 × M5 × 162
3680.972.9200.44 × M5 × 212
42105.497.498.84 × M5 × 111
44105.497.4149.64 × M5 × 162
46105.497.4200.44 × M5 × 212

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

GW KentTri-clamp fittings guide: tube OD, flange OD and ID per size to 12 in; solid cap thicknesswebpublisher's guide; dimensions cited
Rubber FabTri-Clamp gasket dimensional chart: gasket ID, OD and bead diameter per size (2 in bead 2.22 in / 56.50 mm, 1.5 in 1.71 / 43.50, 3 in 3.29 / 83.50)PDFmaker chart; dimensions are facts verify

Free files

★ Free files 20 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

sight-glass-end-1.5in-451.5 in sight-glass end piece (two per sight glass): clamp face, Ø64.8 body 30.0 long, glass seat Ø40.8 × 6.0, four Ø5.5 tie-rod holes on r 26.4 — printable, 45° rimsSTEP · STL
sight-glass-tube-1.5in-2in-451.5 in glass tube Ø40.8 × Ø34.8 × 50.8: sight glass 98.8 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-1.5in-4in-451.5 in glass tube Ø40.8 × Ø34.8 × 101.6: sight glass 149.6 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-1.5in-6in-451.5 in glass tube Ø40.8 × Ø34.8 × 152.4: sight glass 200.4 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-seat-gasket-1.5in-451.5 in flat seat gasket Ø40.8 × Ø34.8 × 1.5, one in each end seat — printable, 45° rimsSTEP · STL
sight-glass-end-2in-452 in sight-glass end piece (two per sight glass): clamp face, Ø77.5 body 30.0 long, glass seat Ø53.5 × 6.0, four Ø5.5 tie-rod holes on r 32.8 — printable, 45° rimsSTEP · STL
sight-glass-tube-2in-2in-452 in glass tube Ø53.5 × Ø47.5 × 50.8: sight glass 98.8 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-2in-4in-452 in glass tube Ø53.5 × Ø47.5 × 101.6: sight glass 149.6 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-2in-6in-452 in glass tube Ø53.5 × Ø47.5 × 152.4: sight glass 200.4 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-seat-gasket-2in-452 in flat seat gasket Ø53.5 × Ø47.5 × 1.5, one in each end seat — printable, 45° rimsSTEP · STL
sight-glass-end-3in-453 in sight-glass end piece (two per sight glass): clamp face, Ø104.9 body 30.0 long, glass seat Ø80.9 × 6.0, four Ø5.5 tie-rod holes on r 46.5 — printable, 45° rimsSTEP · STL
sight-glass-tube-3in-2in-453 in glass tube Ø80.9 × Ø72.9 × 50.8: sight glass 98.8 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-3in-4in-453 in glass tube Ø80.9 × Ø72.9 × 101.6: sight glass 149.6 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-3in-6in-453 in glass tube Ø80.9 × Ø72.9 × 152.4: sight glass 200.4 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-seat-gasket-3in-453 in flat seat gasket Ø80.9 × Ø72.9 × 1.5, one in each end seat — printable, 45° rimsSTEP · STL
sight-glass-end-4in-454 in sight-glass end piece (two per sight glass): clamp face, Ø129.4 body 30.0 long, glass seat Ø105.4 × 6.0, four Ø5.5 tie-rod holes on r 58.7 — printable, 45° rimsSTEP · STL
sight-glass-tube-4in-2in-454 in glass tube Ø105.4 × Ø97.4 × 50.8: sight glass 98.8 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-4in-4in-454 in glass tube Ø105.4 × Ø97.4 × 101.6: sight glass 149.6 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-tube-4in-6in-454 in glass tube Ø105.4 × Ø97.4 × 152.4: sight glass 200.4 face to face with two end pieces — printable, 45° rimsSTEP · STL
sight-glass-seat-gasket-4in-454 in flat seat gasket Ø105.4 × Ø97.4 × 1.5, one in each end seat — printable, 45° rimsSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=printable-tri-clamp-sight-glasses

Printable tri-clamp (45°): in-line sight glasses: 1½ to 4 in, 2, 4 and 6 in glass, isometric render of a generated part
Render of sight-glass-end-3in-45 from the free STEP; not to scale.

Fits with

Questions

Can I 3D print this?

Yes. It is the 3D-printable version: every overhang is 45° or steeper, so it prints without supports, and the sealing face is standard ISO 2852, so a normal gasket and clamp fit.

What holds the glass?

Each end piece's counterbore with a flat gasket; four M5 rods squeeze the two ends onto the glass.