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Flexible shaft couplers, 5–10 mm bores

What size is a 5 mm to 8 mm flexible coupler? · Hardware · basis: Common aluminium helical (beam) couplers as sold for 3D printers and CNC kits

sizes
6 in table

Notes

  • Ø19 × 25 mm for 5 → 5 and 5 → 8; Ø25 × 30 mm for 6.35/8/10 mm bores. Two set screws per end at 90°.
  • Helical couplers take 0.2 mm misalignment; for a lead screw also add a bearing block at the far end or let the end float.
  • Spiral cut is shown as three slots in these files; the envelope is what matters for the print.

Sizes

bore_1_mmbore_2_mmod_mmlength_mmset_screws
551925M4 × 2 per end
581925M4 × 2 per end
582530M4 × 2 per end
6.3582530M4 × 2 per end
882530M4 × 2 per end
8102530M4 × 2 per end

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

McMaster-CarrShaft couplings (free STEP/IGES/STL per part, for your own design use; no redistribution)STEP, IGES, STL, PDFMcMaster-Carr site terms: personal design use, no redistribution verify
WikipediaCouplingwebCC BY-SA 4.0 (text)

Free files

★ Free files 6 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

coupler-5x5-d19flexible coupler 5 → 5 mm, Ø19 × 25; spiral shown as slotsSTEP · STL
coupler-5x8-d19flexible coupler 5 → 8 mm, Ø19 × 25; spiral shown as slotsSTEP · STL
coupler-5x8-d25flexible coupler 5 → 8 mm, Ø25 × 30; spiral shown as slotsSTEP · STL
coupler-6.35x8-d25flexible coupler 6.35 → 8 mm, Ø25 × 30; spiral shown as slotsSTEP · STL
coupler-8x8-d25flexible coupler 8 → 8 mm, Ø25 × 30; spiral shown as slotsSTEP · STL
coupler-8x10-d25flexible coupler 8 → 10 mm, Ø25 × 30; spiral shown as slotsSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=shaft-couplers

Flexible shaft couplers, 5–10 mm bores, isometric render of a generated part
Render of coupler-5x8-d19 from the free STEP; not to scale.

Fits with

Questions

What coupler connects a NEMA 17 to a T8 lead screw?

A 5 mm → 8 mm flexible coupler, Ø19 × 25 mm (or Ø25 × 30 for more torque).

What is the OD of a 5x8 flexible coupler?

19 mm on the small (25 mm long) version, 25 mm on the 30 mm long version.