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Printable tri-clamp (45°): ferrules, spools and caps, ½ to 4 in
Is there a tri-clamp ferrule that 3D prints without supports? · Hardware · basis: Xem Studio design: ISO 2852 face unchanged, back cone 45°; tube and flange per size as the standard ferrules on this site
Exact dimensions. True size, with no printing tolerance added.
- sizes
- 8 in table
Notes
- Ferrules ½ and 1⅛ in long, spools 3, 6 and 12 in, solid caps per flange size. hub_mm is the rim plus the 45° cone, measured from the face along the tube.
- Printable tri-clamp: the ISO 2852 face and gasket groove are exactly standard, only the back cone behind each rim is 45° instead of 20°, so no rim overhangs more than 45° from vertical in any print orientation. Join these with the 45° clamps (printable-tri-clamp-clamps) and standard Type B gaskets; a 45° clamp fits only 45° rims, so keep a run all 45°. A 45° cone turns clamp force into face force at 1 : 1 (a 20° cone at 2.7 : 1), so tighten the clamp bolts harder or use M6.
- Print orientation: straight parts face down; elbows, tees and crosses with one face down; horizontal bores bridge their top, so keep them small or add a light tree support inside.
- Every clamp face is the ISO 2852 profile used across this site: 2.85 mm rim, flat face with the gasket groove (K 1.6 deep, R3 1.2 bottom, 23° walls, P2 0.8 edges) on C2, 20° back cone. Flange C3 / groove C2 / tube OD × wall, mm: ½–¾ in 25.0 / 20.4 (derived) / 12.7–19.05 × 1.65; 1–1½ in 50.5 / 43.5 / 25.4–38.1 × 1.65; 2 in 64.0 / 56.5 / 50.8 × 1.65; 2½ in 77.5 / 70.5 / 63.5 × 1.65; 3 in 91.0 / 83.5 / 76.2 × 1.65; 4 in 119.0 / 110.0 / 101.6 × 2.11; 6 in 166.9 (6.570 in) / 156.5 / 152.4 × 2.77; 8 in 217.7 (8.570 in) / 207.0 / 203.2 × 2.77; 10 in 268.5 / 261.0 / 254.0 × 3.40; 12 in 319.3 / 311.8 / 304.8 × 3.40.
Sizes
| size_in | tube_od_mm | flange_mm | groove_mm | hub_mm |
|---|---|---|---|---|
| ½ | 12.7 | 25.0 | 20.4 | 9.0 |
| ¾ | 19.05 | 25.0 | 20.4 | 5.82 |
| 1 | 25.4 | 50.5 | 43.5 | 15.4 |
| 1½ | 38.1 | 50.5 | 43.5 | 9.05 |
| 2 | 50.8 | 64.0 | 56.5 | 9.45 |
| 2½ | 63.5 | 77.5 | 70.5 | 9.85 |
| 3 | 76.2 | 91.0 | 83.5 | 10.25 |
| 4 | 101.6 | 119.0 | 110.0 | 11.55 |
Where the files are
Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.
| GW Kent | Tri-clamp fittings guide: tube OD, flange OD and ID per size to 12 in; solid cap thickness | web | publisher's guide; dimensions cited |
| Rubber Fab | Tri-clamp dimensions chart (ID, OD, bead per clamp size, ½ to 12 in and DIN 32676) | publisher's chart; dimensions cited, nothing copied | |
| Rubber Fab | Tri-Clamp gasket dimensional chart: gasket ID, OD and bead diameter per size (2 in bead 2.22 in / 56.50 mm, 1.5 in 1.71 / 43.50, 3 in 3.29 / 83.50) | maker chart; dimensions are facts verify |
Free files
★ Free files 46 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json
| ferrule-45-0.5in-12.7mm | ½ in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-0.5in-28.6mm | ½ in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-0.5in-3in | ½ in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-0.5in-6in | ½ in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-0.5in-12in | ½ in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-0.75in-12.7mm | ¾ in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-0.75in-28.6mm | ¾ in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-0.75in-3in | ¾ in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-0.75in-6in | ¾ in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-0.75in-12in | ¾ in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-1in-12.7mm | 1 in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-1in-28.6mm | 1 in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-1in-3in | 1 in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-1in-6in | 1 in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-1in-12in | 1 in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-1.5in-12.7mm | 1½ in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-1.5in-28.6mm | 1½ in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-1.5in-3in | 1½ in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-1.5in-6in | 1½ in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-1.5in-12in | 1½ in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-2in-12.7mm | 2 in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-2in-28.6mm | 2 in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-2in-3in | 2 in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-2in-6in | 2 in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-2in-12in | 2 in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-2.5in-12.7mm | 2½ in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-2.5in-28.6mm | 2½ in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-2.5in-3in | 2½ in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-2.5in-6in | 2½ in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-2.5in-12in | 2½ in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-3in-12.7mm | 3 in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-3in-28.6mm | 3 in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-3in-3in | 3 in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-3in-6in | 3 in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-3in-12in | 3 in spool, 45° both ends, 12 in face to face | STEP · STL |
| ferrule-45-4in-12.7mm | 4 in ferrule, 45° back cone, 0.5 in long | STEP · STL |
| ferrule-45-4in-28.6mm | 4 in ferrule, 45° back cone, 1.125 in long | STEP · STL |
| spool-45-4in-3in | 4 in spool, 45° both ends, 3 in face to face | STEP · STL |
| spool-45-4in-6in | 4 in spool, 45° both ends, 6 in face to face | STEP · STL |
| spool-45-4in-12in | 4 in spool, 45° both ends, 12 in face to face | STEP · STL |
| cap-45-0.75in | ½–¾ in solid cap, 45° back cone | STEP · STL |
| cap-45-1.5in | 1–1½ in solid cap, 45° back cone | STEP · STL |
| cap-45-2in | 2 in solid cap, 45° back cone | STEP · STL |
| cap-45-2.5in | 2½ in solid cap, 45° back cone | STEP · STL |
| cap-45-3in | 3 in solid cap, 45° back cone | STEP · STL |
| cap-45-4in | 4 in solid cap, 45° back cone | STEP · STL |
Plain text: sheet.txt · JSON: /api/geometry?object=tri-clamp-45-degree-printable
Fits with
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Questions
Does a standard gasket seal?
Yes: face, groove and rim are exactly ISO 2852.