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Clamp-on water jacket for a 2 in tri-clamp tube, 20 mm, with hose spigots (optional)

How do I water-cool a tri-clamp Stirling cooler without a jacketed spool? · Hardware · basis: Design values: closed half-annular water chambers whose inner wall clamps on the Ø50.8 tube

Used in Long Earth Society builds. Finned tri-clamp heat sink with PTFE thermal break

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
3 in table

Notes

  • Two halves clamp onto the 3 in cooler spool above its hanger (2 × M4 × 12); each half is its own closed water chamber with a hose spigot in and out: run them in series. Heat to reject at the design point: about 53 W.
  • Optional: without it, a wet cloth round the cooler spool or air alone will do for a short run at low charge; the engine's power falls as the cold end warms.

Sizes

featurevalue
length20.0
chamber5 deep, 1.5 walls
spigotsØ6 × 10, Ø4 bore

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
boreØ50.8S3 tube ODclampall
split1.0 total (0.5 per half)the other halfclampall
hose spigotsØ6 × 10, Ø4 bore6 mm ID hosepressall
ear holesØ4.5M4 clearance (ISO 273 medium)designedall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

water-jacket-half-2in-20water jacket half (optional): 20 long, inner wall on Ø50.8, closed 5 mm water chamber, hose spigots Ø6 × 10 (Ø4 bore), ears with one M4STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=tri-clamp-clamp-on-water-jacket

Clamp-on water jacket for a 2 in tri-clamp tube, 20 mm, with hose spigots (optional), isometric render of a generated part
Render of water-jacket-half-2in-20 from the free STEP; not to scale.

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Questions

Is it required?

No: optional, like every heat exchanger on this engine.