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Clamp-on hot-end fin sleeve for a 2 in tri-clamp tube (optional)

How do I add fins to a plain tri-clamp hot end? · Hardware · basis: Design values: ring fins Ø76 × 1.5 at 5 pitch, two halves clamping the Ø50.8 tube

Long Earth Society build part. Optional fins on my free-piston generator's hot end. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
3 in table

Notes

  • Two halves with 14 ring fins that clamp onto the lower 66 mm of the closed-end spool with 4 × M4 × 16: the flame passes between the fins inside the shroud. The spool itself stays plain.
  • Optional: without it the flame heats the bare tube; the analysis on the performance page assumes the inside wall at 800 K either way, and the sleeve is how a burner gets there with less flame.

Sizes

featurevalue
fins14 × Ø76 × 1.5, pitch 5
boreØ50.8 (clamp)
height2–68.5

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
boreØ50.8hot spool tube ODclampall
split1.0 total (0.5 per half)the other halfclampall
ear holesØ4.5M4 clearance (ISO 273 medium)designedall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

fin-sleeve-half-2in-76fin sleeve half (optional): bore Ø50.8 from 2 to 68.5 above the hot end, 14 ring fins Ø76 × 1.5 at 5 pitch, ears with 2 × M4 each sideSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=tri-clamp-hot-end-fin-sleeve

Clamp-on hot-end fin sleeve for a 2 in tri-clamp tube (optional), isometric render of a generated part
Render of fin-sleeve-half-2in-76 from the free STEP; not to scale.

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Questions

Is it required?

No; it is a heat exchanger and every heat exchanger on this engine is optional.