Library › Aircraft design › Wing features ·
Vortex generators
How do you size and place vortex generators? · Standard part · basis: Design rules and figures from the cited sources; example geometry by Xem Studio
Also called: vg wing, vortex generator spacing, vortex generator height, vortex generators rc plane, vg kit stol, vortex generator angle, boundary layer energizer, how vortex generators work, co-rotating vortex generators
Exact dimensions. True size, with no printing tolerance added.
- sizes
- 6 in table
Notes
- Vortex generators are small vanes that stir high-energy air into the boundary layer to delay separation; full-span VGs reduce stall speed, outboard-only VGs mainly improve stall behaviour and aileron control (Kitplanes, Wainfan).
- First-try height is about 1.2x local boundary-layer thickness (roughly 1-2% of distance from the leading edge), at 15-20 deg to the flow, slightly upstream of the natural separation point (Kitplanes).
- Drag can be significant on laminar wings (Kitplanes); on the S1223 airfoil VGs caused an abrupt stall with hysteresis between 16 and 20 deg (Selig & Guglielmo).
- Used on: Beech Baron (retrofit), Rutan Voyager, Beech Starship, Boeing 727 fin.
- The file is a reference example built by Xem Studio from the numbers above. Sizes the sources do not fix are illustrative; scale the example to your own vehicle.
Vortex generators size chart
| parameter | value or range | source |
|---|---|---|
| Height | ~1.2 x boundary-layer thickness | Kitplanes (Wainfan) |
| Boundary layer thickness | ~1-2% of distance from LE | Kitplanes |
| Angle to flow | 15-20 deg | Kitplanes |
| Co-rotating: root chord / spacing | ~4h / 5-6h | Kitplanes |
| Counter-rotating: root chord / pair spacing | ~2.5h / ~10h between pairs | Kitplanes |
| Reference build | chord 100, VG at 20 deg | Kitplanes |
Where the files are
Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.
| Kitplanes (B. Wainfan) | Wind Tunnel: Vortex Generators and STOL Performance (2012) | web | Publisher's page; dimensions are facts |
| University of Illinois (Selig & Guglielmo), Journal of Aircraft 1997 | High-Lift Low Reynolds Number Airfoil Design (S1223) | web | Publisher's page; dimensions are facts |
Free files
★ Free files 1 parts. Xem Studio design: free to use, print and sell things from; not to be republished as files. Xem Studio Design License. index.json
| vortex-generators-wing-segment | Wing segment, NACA 2412 100 mm chord, with a row of vortex generators at 25 % chord (illustrative size) | STEP · STL |
https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.Plain text: sheet.txt · JSON: /api/geometry?object=vortex-generators

Fits with
Questions
Where do VGs go on the chord?
Just ahead of where the flow would naturally separate (Kitplanes).





