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Acetal (Delrin) rod diameters: 1/8 to 2 in and 4 to 250 mm nominal sizes

What diameters does acetal (Delrin) round rod come in, in inches and millimetres? · Standard part · basis: Aircraft Spruce Delrin rod list (inch) and Bearing Boys Delrin rod tolerance table (metric nominal diameters); McMaster-Carr linked

Also called: delrin rod sizes, acetal rod diameters, delrin rod 1 inch, delrin rod 10mm, pom rod sizes, acetal rod 25mm, delrin round stock, acetal rod standard sizes mm, delrin rod 3/4, delrin rod 1/2 inch, plastic rod diameters

Exact dimensions. True size, with no tolerance added.

sizes
50 in table

Notes

  • Acetal (POM, Delrin is DuPont's trade name) round rod is sold in inch diameters in the US (Aircraft Spruce lists 1/8 to 2 in: 1/8, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-3/8, 1-1/2, 2 in) and in metric nominal diameters in Europe (Bearing Boys' table: 4 to 250 mm in 39 sizes). Rods are cut oversize so a part can be machined to size: Bearing Boys prints an oversize tolerance per diameter, which was not extracted here, so the table gives nominal diameters only.
  • Two sources do not overlap in size, so nothing here is cross-checked between them; each list is as printed. Bearing Boys' text says rods are available from 10 to 200 mm but its tolerance table runs 4 to 250 mm; both are noted rather than resolved. The inch column of the metric list (mm / 25.4) is a conversion, not catalog data.
  • No STEP/STL: a rod is a plain cylinder. Left out: rod lengths, colours (white / black), copolymer vs homopolymer grade, nylon, HDPE, UHMW and PTFE rod and sheet (the task listed them; no distributor table of their sizes was read in this pass).

Acetal (Delrin) rod diameters: 1/8 to 2 in and 4 to 250 mm nominal… size chart

nominal diametermmsource
1/8 in3.17Aircraft Spruce (inch)
5/16 in7.94Aircraft Spruce (inch)
3/8 in9.52Aircraft Spruce (inch)
1/2 in12.70Aircraft Spruce (inch)
5/8 in15.88Aircraft Spruce (inch)
3/4 in19.05Aircraft Spruce (inch)
7/8 in22.22Aircraft Spruce (inch)
1 in25.40Aircraft Spruce (inch)
1-3/8 in34.92Aircraft Spruce (inch)
1-1/2 in38.10Aircraft Spruce (inch)
2 in50.80Aircraft Spruce (inch)
0.157 in4Bearing Boys (metric)
0.197 in5Bearing Boys (metric)
0.236 in6Bearing Boys (metric)
0.315 in8Bearing Boys (metric)
0.394 in10Bearing Boys (metric)
0.472 in12Bearing Boys (metric)
0.551 in14Bearing Boys (metric)
0.630 in16Bearing Boys (metric)
0.709 in18Bearing Boys (metric)
0.787 in20Bearing Boys (metric)
0.866 in22Bearing Boys (metric)
0.984 in25Bearing Boys (metric)
1.102 in28Bearing Boys (metric)
1.181 in30Bearing Boys (metric)
1.260 in32Bearing Boys (metric)
1.417 in36Bearing Boys (metric)
1.575 in40Bearing Boys (metric)
1.772 in45Bearing Boys (metric)
1.969 in50Bearing Boys (metric)
2.205 in56Bearing Boys (metric)
2.362 in60Bearing Boys (metric)
2.559 in65Bearing Boys (metric)
2.756 in70Bearing Boys (metric)
2.953 in75Bearing Boys (metric)
3.150 in80Bearing Boys (metric)
3.543 in90Bearing Boys (metric)
3.937 in100Bearing Boys (metric)
4.331 in110Bearing Boys (metric)
4.724 in120Bearing Boys (metric)
4.921 in125Bearing Boys (metric)
5.118 in130Bearing Boys (metric)
5.315 in135Bearing Boys (metric)
5.512 in140Bearing Boys (metric)
5.906 in150Bearing Boys (metric)
6.496 in165Bearing Boys (metric)
7.087 in180Bearing Boys (metric)
7.874 in200Bearing Boys (metric)
9.055 in230Bearing Boys (metric)
9.843 in250Bearing Boys (metric)

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Aircraft SpruceDelrin rod sizes 1/8 to 2 inwebPublisher's page; dimensions are facts
Bearing BoysDelrin rod nominal diameters 4 to 250 mm (table of oversize tolerances)webPublisher's page; dimensions are facts
McMaster-CarrDelrin acetal resin rods (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Xem scan

File coming

No downloadable true-size file yet: the published figures do not fix the whole shape, and Xem never guesses a number. A measured scan is planned; request it and it moves up.

Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
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Plain text: sheet.txt · JSON: /api/geometry?object=acetal-delrin-rod-diameters

Schematic, not to scale.

Fits with

Questions

What diameters does Delrin rod come in?

Inch: 1/8, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-3/8, 1-1/2 and 2 in (Aircraft Spruce). Metric: 4, 5, 6, 8, 10 mm up to 250 mm (Bearing Boys).

Is acetal rod oversize?

Yes, rods are made slightly over nominal; Bearing Boys prints an oversize tolerance per diameter (not extracted here).