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Alpha V-twin frame for two 10 mL syringes at 90°

What frame holds two syringes in a 90° V for an alpha Stirling engine? · Hardware · basis: Computed in the generator: crank throw 8, rod 60, 10 mL barrel 15.9 OD / 14.5 ID; checked over a full turn

Long Earth Society build part. The two-syringe alpha, complete. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
7 in table

Notes

  • The one-piece frame of the two-syringe alpha: 140 × 52.45 × 128. A Ø24 boss holds the Ø5 crankshaft in two 625 bearings (Ø16 pockets at both ends, fit: press) with a Ø5.6 passage between.
  • Two Ø15.9 barrel sockets (fit: socket) at ±45°, their axes meeting at the crank axis; the 90° between them is the alpha phase, with both con-rods on one crank pin.
  • Socket inner faces at R45 from the crank axis: the piston skirt comes no closer than R43.4, so it never leaves the barrel. M3 pinch screws in Ø2.5 holes; foot with 2 × Ø5.5 at 50 mm for M5 into 2020.

Sizes

parametervalue
outline140 × 52.45 × 128
V angle90°
barrel sockets2 × Ø15.9 at ±45°
socket inner faceR45
min skirt radius43.4
bearing pockets2 × Ø16 (625)
foot2 × Ø5.5 at 50

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
barrel socketsØ15.910 mL syringe barrelsocketalpha-frame-*
bearing pocketsØ16625 bearingpressalpha-frame-*
shaft passage between pocketsØ5.6Ø5 shaft (no contact)designedalpha-frame-*
pinch-screw holesØ2.5M3 tap drilldesignedalpha-frame-*
foot holesØ5.5M5 clearance (ISO 273)designedalpha-frame-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyEngine buildsweb, videoLES site
WikipediaStirling engine (alpha configuration)webCC BY-SA 4.0 (text)

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

alpha-frame-10mlalpha V-twin frame: Ø5 shaft in two 625s (pockets both ends of the Ø24 boss), two 10 mL barrel sockets at ±45° whose axes meet the crank axis, inner faces at R45, M3 pinch screws, foot with 2 × M5 at 50 mm for 2020STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=alpha-v-twin-syringe-frame

Alpha V-twin frame for two 10 mL syringes at 90°, isometric render of a generated part
Render of alpha-frame-10ml from the free STEP; not to scale.

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Questions

How do I get 90° phase on a two-syringe alpha Stirling?

Put the barrels in a 90° V with both con-rods on one crank pin; the V angle is the phase. This frame holds them at ±45°.

Why do the barrel sockets start 45 mm from the crank?

At bottom dead centre the piston skirt is 43.4 mm from the axis, so with the socket face at R45 the piston stays inside the barrel.