Library › Everyday mounts › Bicycle handlebar diameters: 22.2, 23.8, 25.4, 26.0, 31.8 and 35.0 mm

Handlebar section Ø25.4 (1 in) × 100 long, axis on X

Handlebar section Ø25.4 (1 in) × 100 long, axis on X: the outside of the bar (the wall is not drawn); DXF = the exact Ø25.4 circle

Exact dimensions. True size, no printing tolerance added. Threads are plain cylinders at the major diameter.

STEP STL DXF free, CC BY 4.0 (credit "Xem Studio")

Dimensions

clamp or section Ø (mm)Ø25.4
inch1 in
where it is usedthe ISO clamp size: most upright bars, older drop bars
fromSheldon Brown, BikeGremlin, Bikepacking.com
Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
Set it up →

From the full sheet

Bicycle handlebar diameters: 22.2, 23.8, 25.4, 26.0, 31.8 and 35.0 mm: every size, notes, mating features and sources. What diameter is a bike handlebar?

Other sizes