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Clevises with M3 tapped shank: Ø3, Ø5 and Ø6 pins, 5 to 12 mm gaps

What are the dimensions of a small clevis fork for a pushrod? · Hardware · basis: Fork with a cross pin hole at the pin Ø and a gap equal to the link thickness; Ø8 shank boss tapped M3 (Ø2.5 tap drill)

Long Earth Society build part. Serviceable pivots on the LES linkages; a U-joint between engine and alternator when the shafts don't line up. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
5 in table

Notes

  • A fork 18 long × 12 tall with two 4 mm tines; the gap between the tines is the link thickness and the cross hole is the pin Ø, 6 mm in from the open end at mid-height.
  • A Ø8 × 10 shank boss on the closed end carries a Ø2.5 hole 10 deep, the M3 tap drill, for a threaded pushrod. Every file is 28 long overall.
  • Sizes: Ø3 pin with a 5 or 8 mm gap; Ø5 pin with 8 or 10; Ø6 pin with 12. Width across the tines is gap + 8 (13, 16, 16, 18, 20).

Sizes

filepin hole Øgapwidthlengthheightshank
clevis-3-gap535132812Ø8, M3 tap Ø2.5 × 10
clevis-3-gap838162812Ø8, M3 tap Ø2.5 × 10
clevis-5-gap858162812Ø8, M3 tap Ø2.5 × 10
clevis-5-gap10510182812Ø8, M3 tap Ø2.5 × 10
clevis-6-gap12612202812Ø8, M3 tap Ø2.5 × 10

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
pin holeØ3 / Ø5 / Ø6clevis pin (turns in it)runclevis-*
fork gap5 / 8 / 10 / 12link of that thicknessrunclevis-*
shank thread holeØ2.5M3 tap drill (pushrod)designedclevis-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaClevis fastenerwebCC BY-SA 4.0 (text)
WikipediaUniversal jointwebCC BY-SA 4.0 (text)
WikipediaRod end bearingwebCC BY-SA 4.0 (text)
McMaster-CarrClevis pins (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
McMaster-CarrRod ends (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
Long Earth SocietyEngine and rig buildsweb, videoLES site

Free files

★ Free files 5 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

clevis-3-gap5clevis for a Ø3 pin (Ø3 hole), 5 mm gap for a 5 mm link, M3 tapped shank (Ø2.5)STEP · STL
clevis-3-gap8clevis for a Ø3 pin (Ø3 hole), 8 mm gap for a 8 mm link, M3 tapped shank (Ø2.5)STEP · STL
clevis-5-gap8clevis for a Ø5 pin (Ø5 hole), 8 mm gap for a 8 mm link, M3 tapped shank (Ø2.5)STEP · STL
clevis-5-gap10clevis for a Ø5 pin (Ø5 hole), 10 mm gap for a 10 mm link, M3 tapped shank (Ø2.5)STEP · STL
clevis-6-gap12clevis for a Ø6 pin (Ø6 hole), 12 mm gap for a 12 mm link, M3 tapped shank (Ø2.5)STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=clevises

Clevises with M3 tapped shank: Ø3, Ø5 and Ø6 pins, 5 to 12 mm gaps, isometric render of a generated part
Render of clevis-5-gap8 from the free STEP; not to scale.

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Questions

What clevis fits a 5 mm thick link?

clevis-3-gap5: 5 mm gap, Ø3 pin hole, 13 × 28 × 12 overall.

What thread is the clevis shank?

M3: a Ø2.5 tap-drill hole 10 deep in a Ø8 boss.