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Coil bobbin Ø10 core × 8 mm, Ø13 flanges

What size coil bobbin for a small axial flux generator? · Hardware · basis: Bobbin sized to the stator pocket: Ø13 flanges, Ø10 core, 8 long, wire slot in one flange

Long Earth Society build part. The flywheel alternator on the LES generator builds. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • The bobbin has a hollow Ø10 core (0.5 mm wall) 8 mm long, closed by two Ø13 × 0.8 mm flanges.
  • A 1.2 mm slot across one flange lets the start of the winding out.
  • The winding window is 1.5 mm deep (Ø10 to Ø13) and 6.4 mm long between the flanges.
  • The Ø13 flanges slide into the Ø13 pockets of the axial-flux stator.

Sizes

featuresize_mm
coreØ10 × 8 (Ø9 hollow)
flangesØ13 × 0.8
winding window1.5 deep × 6.4 long
wire slot1.2 wide

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
bobbin flangesØ20stator coil pocket Ø20slidecoil-bobbin-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaAxial flux motorwebCC BY-SA 4.0 (text)
WikipediaAlternatorwebCC BY-SA 4.0 (text)
Hugh PiggottA Wind Turbine Recipe Book (axial-flux alternator design)web, PDFAuthor's site verify
Long Earth SocietyEngine and rig buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

coil-bobbin-10x8coil bobbin Ø10 core (Ø7 bore) × 8 long = the stator thickness, Ø20 × 0.8 flanges, winding window 5 radial × 6.4 axial (32 mm²), 1.2 mm lead slot in one flangeSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=coil-bobbin

Coil bobbin Ø10 core × 8 mm, Ø13 flanges, isometric render of a generated part
Render of coil-bobbin-10x8 from the free STEP; not to scale.

Questions

What is the winding space on the bobbin?

1.5 mm radially (Ø10 core to Ø13 flange) by 6.4 mm between the flanges.

Does the bobbin fit the stator?

Yes: its Ø13 flanges match the Ø13 coil pockets (slide, see Mating features).