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Double-braid rope diameters (polyester, nylon): 1/4 to 2-5/8 in with weight per 100 ft and minimum break strength

What diameters does double-braid polyester or nylon rope come in, and what does it weigh and break at? · Standard part · basis: Yale Cordage Portland Braid data sheet, CWC composite double braid cut sheet and Oceanside nylon / polyester double braid tables; numbers only

Also called: double braid rope sizes, polyester rope diameter weight per 100 ft, 1/2 inch polyester rope breaking strength, double braid polyester rope sizes, nylon double braid rope strength, 3/8 inch double braid rope, rope diameter chart, yale portland braid, polyester rope 1 inch weight, double braid rope break strength table, braided rope sizes inch, rope size 5/8

Exact dimensions. True size, with no tolerance added.

sizes
18 in table

Notes

  • Double-braid rope has a braided core inside a braided cover; it is sold by nominal diameter in inches (1/4 to 2-5/8 in in Yale's data sheet). Three polyester double-braid sources and one nylon double-braid source are shown side by side; diameters are nominal (the actual diameter of a braided rope varies with load and make, and none of the sheets gives a diameter tolerance).
  • Weights per 100 ft agree where two sources share a size: 9/16 (10.0), 5/8 (13.0) and 1-1/4 (54.0) are identical in Yale and CWC; 3/8 (5.0 vs 4.5), 1/2 (7.9 vs 8.1), 3/4 (16.4 vs 18.0), 1 (36.6 vs 32.0) and 1-1/2 (69.2 vs 75.0) differ, so rope of the same nominal size is not the same rope. Minimum break strengths differ much more (1/2 in polyester: Yale 9,000 lbf spliced, CWC 9,500, Oceanside 10,400; 3/4 in: 17,010 / 26,000 / 18,000). Yale's figure is a minimum spliced break; the other sheets print a minimum break without saying spliced or not. These are makers' numbers for specific products, not working loads, and no working-load limit is tabulated.
  • Oceanside prints weight per coil (coil lengths differ per size), circumference is printed by none of the three, so weights per coil and circumference are left out. Oceanside's three-strand nylon table (1/4 to 1-1/2 in, 1,540 to 59,620 lbf) is not braided and is not tabulated.
  • Circumference ('rope size' in inches around) is the older way to size rope: circumference = π × diameter. Not on any sheet read here, so not tabulated.
  • Cord, paracord and bungee: paracord-types-mil-c-5040, bungee-shock-cord-diameters-and-hooks. Steel wire rope: wire-rope-sizes-6x19-7x19-1x19-weights.
  • No STEP/STL: a rope is a plain cylinder of no fixed length. McMaster-Carr sells nylon and polyester rope; its category is linked.

Double-braid rope diameters (polyester, nylon): 1/4 to 2-5/8 in with… size chart

diameter (in)decimal (in)mmYale Portland Braid polyester: lb/100 ftYale: min spliced break (lbf)CWC polyester: lb/100 ftCWC: min break (lbf)Oceanside polyester DB: min break (lbf)Oceanside nylon DB: min break (lbf)
1/4 in0.25006.352.22,196————
5/16 in0.31257.943.53,366————
3/8 in0.37509.5254,4914.55,0004,9005,000
7/16 in0.437511.116.36,5436.17,500——
1/2 in0.500012.707.99,0008.19,50010,4008,000
9/16 in0.562514.291011,2051016,150——
5/8 in0.625015.881313,6621318,00016,10014,800
3/4 in0.750019.0516.417,0101826,00018,00019,000
7/8 in0.875022.2227.127,9452532,000——
1 in1.000025.4036.636,2883242,00032,00033,500
1-1/8 in1.125028.5743.547,1244647,900——
1-1/4 in1.250031.755449,1405456,20049,00052,000
1-1/2 in1.500038.1069.260,9037573,380—74,000
1-3/4 in1.750044.4510386,400————
2 in2.000050.80132112,716———131,000
2-1/4 in2.250057.15155135,000————
2-1/2 in2.500063.50172.6151,380————
2-5/8 in2.625066.67220189,000————

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Yale CordagePortland Braid (double-braided polyester): diameter, weight per 100 ft, minimum spliced break strength, 1/4 to 2-5/8 inwebPublisher's page; dimensions are facts
Utility Pipe Supply (polyester double braid pulling rope cut sheet)Composite double braid pulling rope: diameter 3/8 to 1-1/2 in, minimum break strength, weight per 100 ftwebPublisher's page; dimensions are facts
Oceanside (catalogue 2024, section 10)Nylon double braid 2-1 and polyester double braided 2-1, Ocean Steel Line: diameter, weight per coil, minimum break; nylon 3-strandwebPublisher's page; dimensions are facts
McMaster-CarrNylon rope (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

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Plain text: sheet.txt · JSON: /api/geometry?object=double-braid-rope-polyester-nylon-diameters

Schematic, not to scale.

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Questions

How strong is 1/2 inch double-braid polyester rope?

Yale: 9,000 lbf minimum spliced break strength; CWC: 9,500; Oceanside: 10,400. Weight 7.9 (Yale) to 8.1 (CWC) lb per 100 ft.

What diameters does double-braid rope come in?

1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8, 1, 1-1/8, 1-1/4, 1-1/2, 1-3/4, 2, 2-1/4, 2-1/2 and 2-5/8 in (Yale Portland Braid).

How much does 1 inch polyester double-braid rope weigh?

36.6 lb per 100 ft (Yale) or 32 lb per 100 ft (CWC).