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E-clips DIN 6799 for Ø2 to Ø10 shafts

What groove does an E-clip for a 5 mm shaft need? · Hardware · basis: DIN 6799 retaining washers: groove Ø and width per shaft Ø; clip thickness per the standard

Long Earth Society build part. Flywheel and crank shafts with their clips and collars. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
7 in table

Notes

  • An open E-shaped washer that snaps sideways into a shaft groove. The clip bore is the groove Ø; its OD is 2.2 × the shaft Ø and the opening is 0.9 × the groove Ø wide.
  • Groove Ø × width (clip thickness) by shaft: 2 → 1.4 × 0.4 (0.4); 3 → 2.3 × 0.5 (0.5); 4 → 3.2 × 0.7 (0.6); 5 → 4.0 × 0.7 (0.6); 6 → 5.0 × 0.7 (0.7); 8 → 6.0 × 0.9 (0.8); 10 → 8.0 × 1.1 (1.0).
  • The groove itself is drawn on shaft-5x80-grooved (Ø4.0 × 0.7).

Sizes

fileshaft Øgroove Øgroove widthclip thicknessclip OD
eclip-2mm21.40.40.44.4
eclip-3mm32.30.50.56.6
eclip-4mm43.20.70.68.8
eclip-5mm54.00.70.611.0
eclip-6mm65.00.70.713.2
eclip-8mm86.00.90.817.6
eclip-10mm108.01.11.022.0

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
E-clip boregroove Ø (DIN 6799)shaft groovedesignedeclip-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaCirclipwebCC BY-SA 4.0 (text)
WikipediaRetaining ringwebCC BY-SA 4.0 (text)
McMaster-CarrShaft collars (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
McMaster-CarrRetaining rings (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
Long Earth SocietyEngine and rig buildsweb, videoLES site

Free files

★ Free files 7 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

eclip-2mmDIN 6799 E-clip for Ø2 shaft: groove Ø1.4 × 0.4 wideSTEP · STL
eclip-3mmDIN 6799 E-clip for Ø3 shaft: groove Ø2.3 × 0.5 wideSTEP · STL
eclip-4mmDIN 6799 E-clip for Ø4 shaft: groove Ø3.2 × 0.7 wideSTEP · STL
eclip-5mmDIN 6799 E-clip for Ø5 shaft: groove Ø4.0 × 0.7 wideSTEP · STL
eclip-6mmDIN 6799 E-clip for Ø6 shaft: groove Ø5.0 × 0.7 wideSTEP · STL
eclip-8mmDIN 6799 E-clip for Ø8 shaft: groove Ø6.0 × 0.9 wideSTEP · STL
eclip-10mmDIN 6799 E-clip for Ø10 shaft: groove Ø8.0 × 1.1 wideSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=e-clips-din-6799

E-clips DIN 6799 for Ø2 to Ø10 shafts, isometric render of a generated part
Render of eclip-5mm from the free STEP; not to scale.

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Questions

What groove size for an E-clip on a 5 mm shaft?

Ø4.0 groove, 0.7 wide (DIN 6799); the clip is 0.6 thick.

What groove for an E-clip on a 3 mm shaft?

Ø2.3 × 0.5; the clip is 0.5 thick.