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Set-screw shaft collars Ø3 to Ø12

What are the dimensions of a shaft collar for a 5 mm or 8 mm shaft? · Hardware · basis: Metric set-screw collar envelopes; bore = shaft Ø, radial tapped hole at the ISO tap drill

Long Earth Society build part. Flywheel and crank shafts with their clips and collars. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
7 in table

Notes

  • A ring with one radial tapped hole at mid-width: bore Ø × OD × width and screw: 3 × 8 × 5 M3; 4 × 9 × 5 M3; 5 × 10 × 6 M3; 6 × 12 × 7 M3; 8 × 16 × 8 M4; 10 × 20 × 10 M4; 12 × 22 × 10 M5.
  • The bore is the shaft Ø exactly; the screw hole is drawn at the tap drill: Ø2.5 (M3), Ø3.3 (M4), Ø4.2 (M5).
  • A collar each side of a bearing locates a shaft along its axis; the set screw seats on the shaft's D-flat.

Sizes

fileboreODwidthscrewtap drill
collar-3mm385M32.5
collar-4mm495M32.5
collar-5mm5106M32.5
collar-6mm6127M32.5
collar-8mm8168M43.3
collar-10mm102010M43.3
collar-12mm122210M54.2

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
collar boreØ3–Ø12 (= shaft Ø)shaft of the same Øslidecollar-*
collar set-screw holeØ2.5 / Ø3.3 / Ø4.2M3 / M4 / M5 tap drilldesignedcollar-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaCirclipwebCC BY-SA 4.0 (text)
WikipediaRetaining ringwebCC BY-SA 4.0 (text)
McMaster-CarrShaft collars (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
McMaster-CarrRetaining rings (free STEP per part, for your own design use; no redistribution)STEP, PDFMcMaster-Carr site terms verify
Long Earth SocietyEngine and rig buildsweb, videoLES site

Free files

★ Free files 7 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

collar-3mmset-screw shaft collar Ø3 bore, OD 8, 5 wide, M3STEP · STL
collar-4mmset-screw shaft collar Ø4 bore, OD 9, 5 wide, M3STEP · STL
collar-5mmset-screw shaft collar Ø5 bore, OD 10, 6 wide, M3STEP · STL
collar-6mmset-screw shaft collar Ø6 bore, OD 12, 7 wide, M3STEP · STL
collar-8mmset-screw shaft collar Ø8 bore, OD 16, 8 wide, M4STEP · STL
collar-10mmset-screw shaft collar Ø10 bore, OD 20, 10 wide, M4STEP · STL
collar-12mmset-screw shaft collar Ø12 bore, OD 22, 10 wide, M5STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=shaft-collars

Set-screw shaft collars Ø3 to Ø12, isometric render of a generated part
Render of collar-8mm from the free STEP; not to scale.

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Questions

What size shaft collar for an 8 mm shaft?

Ø8 bore, 16 OD, 8 wide, M4 set screw (Ø3.3 tap-drill hole).

What size shaft collar for a 5 mm shaft?

Ø5 bore, 10 OD, 6 wide, M3 set screw (Ø2.5 tap-drill hole).