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Helical coil thread inserts, inch UNC and UNF (Heli-Coil style): drill size, tapped hole, depth for 1D to 3D inserts, #1 to 2 in
What drill size and tap does a 1/4-20 or 5/16-18 helical coil thread repair insert need, and how deep must the hole be? · Standard part · basis: Misumi's inch Helicoil tap and drill chart (UNC #1 to 2 in, UNF #2 to 2 in); a distributor's STI sizing chart read as a check and not used where its drill sizes differ; numbers only
Also called: 1/4-20 helicoil drill size, 5/16-18 helicoil drill, 3/8-16 helicoil insert drill size, 1/2-13 helicoil drill bit, helicoil #10-24 drill, helicoil 8-32 drill size, heli-coil 1/4-28 drill, helicoil insert length 1.5d, helicoil tap drill chart inch, helicoil 3/4-10 drill size, inch thread repair insert depth, helicoil 6-32 drill
Exact dimensions. True size, with no tolerance added.
- sizes
- 48 in table
Notes
- Inches. The table is Misumi's: thread size (nominal and decimal) and threads per inch, the maximum major diameter the insert tap cuts (the tapped hole into which the coil screws), the drill, and the minimum tapped depth H for insert lengths 1D, 1.5D, 2D, 2.5D and 3D (D = nominal thread diameter, the usual meaning of those lengths). The depth columns are labelled in the source as the minimum tapping depth for each length; each is 0.05 in (small sizes) to 0.1 in or more above the insert length, which is consistent with a hole that is a little deeper than the insert.
- Drills are given as number, letter-free fraction or fraction exactly as Misumi prints them (no decimal equivalent is printed; none is supplied here). The metric DIN 8140 sizes are on helical-thread-inserts-din-8140 (M3 to M16).
- Check: the Albany County Fasteners STI chart (a stainless-insert system, #4-40 to 3/4-16) prints different drills for some sizes (for example #3 for 1/4-20, where Misumi's coil insert drill is 17/64) and one minimum-depth column, so it is not merged here. Use the maker's chart for the insert you buy; free-running and locking versions of the same insert use the same drill.
- No files: the coil is a helix whose wire section is not published as numbers in the table read. McMaster-Carr sells mil-spec helical inserts with per-part STEP; linked, not copied.
Helical coil thread inserts, inch UNC and UNF (Heli-Coil style)… size chart
| series | thread size | TPI | tap major max (in) | drill | min depth 1D (in) | 1.5D | 2D | 2.5D | 3D |
|---|---|---|---|---|---|---|---|---|---|
| UNC | 1 (.073)-64 | 64 | .0958 | #53 | .090 | .125 | .160 | .200 | .225 |
| UNC | 2 (.086)-56 | 56 | .1117 | 3/32 | .100 | .150 | .190 | .230 | .280 |
| UNC | 3 (.099)-48 | 48 | .1289 | #36 | .120 | .170 | .220 | .270 | .320 |
| UNC | 4 (.112)-40 | 40 | .1473 | #31 | .140 | .190 | .250 | .310 | .360 |
| UNC | 5 (.125)-40 | 40 | .1603 | #29 | .150 | .210 | .280 | .340 | .400 |
| UNC | 6 (.138)-32 | 32 | .1817 | #25 | .170 | .240 | .310 | .380 | .450 |
| UNC | 8 (.164)-32 | 32 | .2077 | 11/64 | .200 | .280 | .360 | .440 | .520 |
| UNC | 10 (.190)-24 | 24 | .2475 | 13/64 | .230 | .330 | .420 | .520 | .610 |
| UNC | 12 (.216)-24 | 24 | .2735 | 15/64 | .260 | .370 | .470 | .580 | .690 |
| UNC | 1/4 (.2500)-20 | 20 | .3187 | 17/64 | .300 | .430 | .550 | .680 | .800 |
| UNC | 5/16 (.3125)-18 | 18 | .3884 | 21/64 | .370 | .530 | .680 | .840 | .990 |
| UNC | 3/8 (.3750)-16 | 16 | .4602 | 25/64 | .440 | .630 | .810 | 1.000 | 1.190 |
| UNC | 7/16 (.4375)-14 | 14 | .5343 | 29/64 | .510 | .730 | .950 | 1.170 | 1.380 |
| UNC | 1/2 (.5000)-13 | 13 | .6042 | 33/64 | .580 | .830 | 1.080 | 1.330 | 1.580 |
| UNC | 9/16 (.5625)-12 | 12 | .6751 | 37/64 | .650 | .930 | 1.210 | 1.490 | 1.770 |
| UNC | 5/8 (.6250)-11 | 11 | .7477 | 21/32 | .720 | 1.030 | 1.340 | 1.650 | 1.970 |
| UNC | 3/4 (.7500)-10 | 10 | .8850 | 25/32 | .850 | 1.230 | 1.600 | 1.980 | 2.350 |
| UNC | 7/8 (.8750)-9 | 9 | 1.0247 | 57/64 | .990 | 1.420 | 1.860 | 2.300 | 2.740 |
| UNC | 1 (1.000)-8 | 8 | 1.1681 | 1-1/32 | 1.130 | 1.630 | 2.130 | 2.630 | 3.130 |
| UNC | 1-1/8 (1.1250)-7 | 7 | 1.3171 | 1-5/32 | 1.270 | 1.830 | 2.390 | 2.960 | 3.520 |
| UNC | 1-1/4 (1.2500)-7 | 7 | 1.4421 | 1-9/32 | 1.390 | 2.020 | 2.640 | 3.270 | 3.890 |
| UNC | 1-3/8 (1.3750)-6 | 6 | 1.5982 | 1-13/32 | 1.540 | 2.230 | 2.920 | 3.600 | 4.290 |
| UNC | 1-1/2 (1.5000)-6 | 6 | 1.7232 | 1-17/32 | 1.670 | 2.420 | 3.170 | 3.920 | 4.670 |
| UNC | 1-3/4 (1.7500)-5 | 5 | 1.9922 | 1-13/16 | 1.920 | 2.790 | 3.650 | 4.520 | 5.380 |
| UNC | 2 (2.0000)-4.5 | 4.5 | 2.2611 | 2-1/16 | 2.170 | 3.160 | 4.140 | 5.120 | 6.100 |
| UNF | 2 (.086)-64 | 64 | .1088 | #55 | .100 | .145 | .190 | .230 | .275 |
| UNF | 3 (.099)-56 | 56 | .1247 | #48 | .120 | .170 | .220 | .270 | .310 |
| UNF | 4 (.112)-48 | 48 | .1419 | #43 | .130 | .190 | .240 | .300 | .360 |
| UNF | 6 (.138)-40 | 40 | .1733 | #33 | .160 | .230 | .300 | .370 | .440 |
| UNF | 8 (.164)-36 | 36 | .2032 | #29 | .190 | .270 | .360 | .440 | .520 |
| UNF | 10 (.190)-32 | 32 | .2337 | #21 | .220 | .320 | .410 | .510 | .600 |
| UNF | 1/4 (.2500)-28 | 28 | .2995 | 17/64 | .290 | .410 | .540 | .660 | .790 |
| UNF | 5/16 (.3125)-24 | 24 | .3700 | 21/64 | .350 | .510 | .670 | .820 | .980 |
| UNF | 3/8 (.3750)-24 | 24 | .4325 | 25/64 | .420 | .600 | .790 | .980 | 1.170 |
| UNF | 7/16 (.4375)-20 | 20 | .5062 | 29/64 | .490 | .710 | .930 | 1.140 | 1.360 |
| UNF | 1/2 (.5000)-20 | 20 | .5687 | 33/64 | .550 | .800 | 1.050 | 1.300 | 1.550 |
| UNF | 9/16 (.5625)-18 | 18 | .6384 | 41/64 | .620 | .900 | 1.180 | 1.460 | 1.740 |
| UNF | 5/8 (.6250)-18 | 18 | .7009 | 41/64 | .680 | .990 | 1.310 | 1.620 | 1.930 |
| UNF | 3/4 (.7500)-16 | 16 | .8352 | 49/64 | .810 | 1.190 | 1.560 | 1.940 | 2.310 |
| UNF | 7/8 (.8750)-14 | 14 | .9718 | 29/32 | .950 | 1.380 | 1.820 | 2.260 | 2.700 |
| UNF | 1 (1.000)-14 | 14 | 1.0968 | 1-1/64 | 1.070 | 1.570 | 2.070 | 2.570 | 3.070 |
| UNF | 1 (1.000)-12 | 12 | 1.1126 | 1-1/16 | 1.080 | 1.580 | 2.080 | 2.580 | 3.080 |
| UNF | 1-1/8 (1.1250)-12 | 12 | 1.2376 | 1-5/32 | 1.210 | 1.770 | 2.330 | 2.900 | 3.460 |
| UNF | 1-1/4 (1.2500)-12 | 12 | 1.3626 | 1-9/32 | 1.330 | 1.960 | 2.580 | 3.210 | 3.830 |
| UNF | 1-3/8 (1.3750)-12 | 12 | 1.4876 | 1-13/32 | 1.460 | 2.150 | 2.830 | 3.520 | 4.210 |
| UNF | 1-1/2 (1.5000)-12 | 12 | 1.6126 | 1-17/32 | 1.580 | 2.330 | 3.080 | 3.830 | 4.580 |
| UNF | 1-3/4 (1.7500)-12 | 12 | 1.8626 | 1-13/16 | 1.830 | 2.710 | 3.580 | 4.460 | 5.330 |
| UNF | 2 (2.0000)-12 | 12 | 2.1126 | 2-1/16 | 2.080 | 3.080 | 4.080 | 5.080 | 6.080 |
Where the files are
Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.
| Misumi (US blog) | Helicoil tap and drill size chart: UNC and UNF drill, tapped-hole major, minimum depth for 1D to 3D inserts | web | Publisher's page; dimensions are facts |
| Albany County Fasteners | Thread repair sizing chart (SAE inch and metric STI): drill, STI tap, minimum hole depth (a different drill column; not used) | web | Distributor PDF; numbers only |
| McMaster-Carr | Helical (thread-repair) inserts, mil-spec (free STEP/IGES per part, for your own design use; no redistribution) | STEP, IGES, PDF | McMaster-Carr site terms: personal design use, no redistribution verify |
Xem scan
File coming
No downloadable true-size file yet: the published figures do not fix the whole shape, and Xem never guesses a number. A measured scan is planned; request it and it moves up.
https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.Plain text: sheet.txt · JSON: /api/geometry?object=helical-thread-inserts-inch-unc-unf
Fits with




Questions
What drill size for a 1/4-20 Heli-Coil?
17/64 in (UNC), tapped hole major up to 0.3187 in; minimum depth 0.300 in for a 1D insert, 0.430 in for 1.5D, 0.550 in for 2D (Misumi).
What drill size for a 3/8-16 helical insert?
25/64 in; tapped hole major up to 0.4602 in; minimum depth 0.440 in for 1D, 0.630 in for 1.5D, 0.810 in for 2D.
What drill for a 10-32 Heli-Coil?
#21 (UNF), tapped hole major up to 0.2337 in, minimum depth 0.220 in for 1D.