Library › Hardware › Fasteners ·

Helical coil thread inserts, inch UNC and UNF (Heli-Coil style): drill size, tapped hole, depth for 1D to 3D inserts, #1 to 2 in

What drill size and tap does a 1/4-20 or 5/16-18 helical coil thread repair insert need, and how deep must the hole be? · Standard part · basis: Misumi's inch Helicoil tap and drill chart (UNC #1 to 2 in, UNF #2 to 2 in); a distributor's STI sizing chart read as a check and not used where its drill sizes differ; numbers only

Also called: 1/4-20 helicoil drill size, 5/16-18 helicoil drill, 3/8-16 helicoil insert drill size, 1/2-13 helicoil drill bit, helicoil #10-24 drill, helicoil 8-32 drill size, heli-coil 1/4-28 drill, helicoil insert length 1.5d, helicoil tap drill chart inch, helicoil 3/4-10 drill size, inch thread repair insert depth, helicoil 6-32 drill

Exact dimensions. True size, with no tolerance added.

sizes
48 in table

Notes

  • Inches. The table is Misumi's: thread size (nominal and decimal) and threads per inch, the maximum major diameter the insert tap cuts (the tapped hole into which the coil screws), the drill, and the minimum tapped depth H for insert lengths 1D, 1.5D, 2D, 2.5D and 3D (D = nominal thread diameter, the usual meaning of those lengths). The depth columns are labelled in the source as the minimum tapping depth for each length; each is 0.05 in (small sizes) to 0.1 in or more above the insert length, which is consistent with a hole that is a little deeper than the insert.
  • Drills are given as number, letter-free fraction or fraction exactly as Misumi prints them (no decimal equivalent is printed; none is supplied here). The metric DIN 8140 sizes are on helical-thread-inserts-din-8140 (M3 to M16).
  • Check: the Albany County Fasteners STI chart (a stainless-insert system, #4-40 to 3/4-16) prints different drills for some sizes (for example #3 for 1/4-20, where Misumi's coil insert drill is 17/64) and one minimum-depth column, so it is not merged here. Use the maker's chart for the insert you buy; free-running and locking versions of the same insert use the same drill.
  • No files: the coil is a helix whose wire section is not published as numbers in the table read. McMaster-Carr sells mil-spec helical inserts with per-part STEP; linked, not copied.

Helical coil thread inserts, inch UNC and UNF (Heli-Coil style)… size chart

seriesthread sizeTPItap major max (in)drillmin depth 1D (in)1.5D2D2.5D3D
UNC1 (.073)-6464.0958#53.090.125.160.200.225
UNC2 (.086)-5656.11173/32.100.150.190.230.280
UNC3 (.099)-4848.1289#36.120.170.220.270.320
UNC4 (.112)-4040.1473#31.140.190.250.310.360
UNC5 (.125)-4040.1603#29.150.210.280.340.400
UNC6 (.138)-3232.1817#25.170.240.310.380.450
UNC8 (.164)-3232.207711/64.200.280.360.440.520
UNC10 (.190)-2424.247513/64.230.330.420.520.610
UNC12 (.216)-2424.273515/64.260.370.470.580.690
UNC1/4 (.2500)-2020.318717/64.300.430.550.680.800
UNC5/16 (.3125)-1818.388421/64.370.530.680.840.990
UNC3/8 (.3750)-1616.460225/64.440.630.8101.0001.190
UNC7/16 (.4375)-1414.534329/64.510.730.9501.1701.380
UNC1/2 (.5000)-1313.604233/64.580.8301.0801.3301.580
UNC9/16 (.5625)-1212.675137/64.650.9301.2101.4901.770
UNC5/8 (.6250)-1111.747721/32.7201.0301.3401.6501.970
UNC3/4 (.7500)-1010.885025/32.8501.2301.6001.9802.350
UNC7/8 (.8750)-991.024757/64.9901.4201.8602.3002.740
UNC1 (1.000)-881.16811-1/321.1301.6302.1302.6303.130
UNC1-1/8 (1.1250)-771.31711-5/321.2701.8302.3902.9603.520
UNC1-1/4 (1.2500)-771.44211-9/321.3902.0202.6403.2703.890
UNC1-3/8 (1.3750)-661.59821-13/321.5402.2302.9203.6004.290
UNC1-1/2 (1.5000)-661.72321-17/321.6702.4203.1703.9204.670
UNC1-3/4 (1.7500)-551.99221-13/161.9202.7903.6504.5205.380
UNC2 (2.0000)-4.54.52.26112-1/162.1703.1604.1405.1206.100
UNF2 (.086)-6464.1088#55.100.145.190.230.275
UNF3 (.099)-5656.1247#48.120.170.220.270.310
UNF4 (.112)-4848.1419#43.130.190.240.300.360
UNF6 (.138)-4040.1733#33.160.230.300.370.440
UNF8 (.164)-3636.2032#29.190.270.360.440.520
UNF10 (.190)-3232.2337#21.220.320.410.510.600
UNF1/4 (.2500)-2828.299517/64.290.410.540.660.790
UNF5/16 (.3125)-2424.370021/64.350.510.670.820.980
UNF3/8 (.3750)-2424.432525/64.420.600.790.9801.170
UNF7/16 (.4375)-2020.506229/64.490.710.9301.1401.360
UNF1/2 (.5000)-2020.568733/64.550.8001.0501.3001.550
UNF9/16 (.5625)-1818.638441/64.620.9001.1801.4601.740
UNF5/8 (.6250)-1818.700941/64.680.9901.3101.6201.930
UNF3/4 (.7500)-1616.835249/64.8101.1901.5601.9402.310
UNF7/8 (.8750)-1414.971829/32.9501.3801.8202.2602.700
UNF1 (1.000)-14141.09681-1/641.0701.5702.0702.5703.070
UNF1 (1.000)-12121.11261-1/161.0801.5802.0802.5803.080
UNF1-1/8 (1.1250)-12121.23761-5/321.2101.7702.3302.9003.460
UNF1-1/4 (1.2500)-12121.36261-9/321.3301.9602.5803.2103.830
UNF1-3/8 (1.3750)-12121.48761-13/321.4602.1502.8303.5204.210
UNF1-1/2 (1.5000)-12121.61261-17/321.5802.3303.0803.8304.580
UNF1-3/4 (1.7500)-12121.86261-13/161.8302.7103.5804.4605.330
UNF2 (2.0000)-12122.11262-1/162.0803.0804.0805.0806.080

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Misumi (US blog)Helicoil tap and drill size chart: UNC and UNF drill, tapped-hole major, minimum depth for 1D to 3D insertswebPublisher's page; dimensions are facts
Albany County FastenersThread repair sizing chart (SAE inch and metric STI): drill, STI tap, minimum hole depth (a different drill column; not used)webDistributor PDF; numbers only
McMaster-CarrHelical (thread-repair) inserts, mil-spec (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Xem scan

File coming

No downloadable true-size file yet: the published figures do not fix the whole shape, and Xem never guesses a number. A measured scan is planned; request it and it moves up.

Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
Set it up →

Plain text: sheet.txt · JSON: /api/geometry?object=helical-thread-inserts-inch-unc-unf

Schematic, not to scale.

Fits with

Questions

What drill size for a 1/4-20 Heli-Coil?

17/64 in (UNC), tapped hole major up to 0.3187 in; minimum depth 0.300 in for a 1D insert, 0.430 in for 1.5D, 0.550 in for 2D (Misumi).

What drill size for a 3/8-16 helical insert?

25/64 in; tapped hole major up to 0.4602 in; minimum depth 0.440 in for 1D, 0.630 in for 1.5D, 0.810 in for 2D.

What drill for a 10-32 Heli-Coil?

#21 (UNF), tapped hole major up to 0.2337 in, minimum depth 0.220 in for 1D.