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O-rings, common metric sizes (ISO 3601)

How do I size an O-ring groove for a 3D-printed lid? · Hardware · basis: ISO 3601; groove rules of thumb for static face seals

sizes
7 in table

Notes

  • Cross-sections (CS) are standardized: 1.0, 1.5, 1.78, 2.0, 2.4, 2.62, 3.0, 3.53 mm. Inside diameter is nearly continuous.
  • Static face-seal groove: depth = 0.75 × CS, width = 1.35 × CS, so the ring is squeezed ~25% and has room to spread. Printed grooves: smooth the floor (ironing or sand) or it won't seal.

Sizes

cross_section_mmgroove_depth_mmgroove_width_mm
1.51.12.0
1.781.352.4
2.01.52.7
2.41.83.2
2.622.03.5
3.02.254.0
3.532.654.8

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

McMaster-CarrO-rings (free STEP/IGES/STL per part, for your own design use; no redistribution)STEP, IGES, STL, PDFMcMaster-Carr site terms: personal design use, no redistribution verify
WikipediaO-ringwebCC BY-SA 4.0 (text)

Xem scan

Not needed Published standard; the sheet is the geometry.

Plain text: sheet.txt · JSON: /api/geometry?object=o-rings-metric

CS
Schematic, not to scale.

Fits with

Questions

What groove size for a 2 mm cross-section O-ring?

Static face seal: 1.5 mm deep, 2.7 mm wide (0.75 × CS deep, 1.35 × CS wide, 25% squeeze). Iron or sand the groove floor on a print.

What are the standard O-ring cross-sections?

1.0, 1.5, 1.78, 2.0, 2.4, 2.62, 3.0 and 3.53 mm (ISO 3601). Inside diameters are nearly continuous, so pick the CS first then the ID.