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Print-in-place: articulated chain, 6 links, 20 mm pitch

How do you 3D print a chain that comes off the printer already linked? · Hardware · basis: Xem Studio design: identical links on 45° cone pivots; one designed running gap of 0.40 mm

Also called: print in place chain, 3d printed chain links, articulated chain stl, print in place cable chain, flexible chain 3d print

Exact dimensions. True size, with no printing tolerance added.

length
128.0 mm
width
18.0 mm
height
8.0 mm

Notes

  • 3D print in place — prints already assembled, moving, in one job. Drawn at true size with no printer tolerance added; the 0.40 mm running gaps are part of the design.
  • Running gap 0.40 mm per side, 0.80 mm on diameter — part of the design, drawn as is. On the 45° faces the same 0.40 mm is measured square to the face (0.57 mm along the axis).
  • Bed: laid out straight, every link flat on the bed, joint axes horizontal 4 mm up; knuckles stand on their 45° feet.
  • Support while printing: each joint is a fork of two knuckles whose 45° cones point inward into sockets in the next link's centre knuckle; cones on a horizontal axis stay within 45°. The plates are cut back round every knuckle so nothing of one link sits over another.
  • Captured: the two opposed cones of each fork hold the next link's knuckle between them; no link can come off.
  • Freeing it: bend each joint up and down by hand, link by link, then roll the chain over a finger.
  • Motion: each joint bends 162.2° one way and 99.5° the other from straight (computed by turning one link against the next), so the chain wraps round a small radius and lies flat.

Print-in-place: articulated chain, 6 links, 20 mm pitch size chart

keyvaluewhat
gap_mm0.4running gap per side on every moving interface (radial, axial, under captured parts) — part of the design, not a tolerance
pitch_mm20.0joint to joint
links6
chain_l_mm128.0laid straight, as printed
chain_w_mm18.0
knuckle_d_mm8.0
pin_d_mm5.245° cone pivot base (two per joint, from the fork into the next link)
plate_t_mm3.0
bend_up_deg162.2each joint, from straight
bend_down_deg99.5each joint, the other way

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Xem StudioPrint-in-place mechanism design (geometry computed in the generator)webXem Studio design

Free files

★ Free files 7 parts. Xem Studio design: free to use, print and sell things from; not to be republished as files. Xem Studio Design License. index.json

print-in-place-articulated-chain-assemblyThe whole print as laid on the bed (6 bodies, already assembled); STEP keeps each moving body a separate solidSTEP · STL
print-in-place-articulated-chain-link-1Link 1: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
print-in-place-articulated-chain-link-2Link 2: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
print-in-place-articulated-chain-link-3Link 3: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
print-in-place-articulated-chain-link-4Link 4: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
print-in-place-articulated-chain-link-5Link 5: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
print-in-place-articulated-chain-link-6Link 6: centre knuckle with two cone sockets, fork with two 45° cones; pitch 20STEP · STL
Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
Set it up →

Plain text: sheet.txt · JSON: /api/geometry?object=print-in-place-articulated-chain

Print-in-place: articulated chain, 6 links, 20 mm pitch, isometric render of a generated part
Render of print-in-place-articulated-chain-assembly from the free STEP; not to scale.

Fits with

Questions

How are the links joined?

Each link ends in a fork whose two knuckles carry 45° cones pointing into cone sockets in the next link's centre knuckle — no pins to insert.

Can I make it longer?

Repeat the link at 20 mm pitch: every link is identical (the first link's sockets and the last link's cones are simply unused).