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Print-in-place: captive ball joint, Ø24 ball, limited cone

How do you 3D print a ball-and-socket joint already assembled? · Hardware · basis: Xem Studio design: spherical seat with 45° mouth and lip; one designed running gap of 0.40 mm

Also called: print in place ball joint, 3d printed ball and socket, ball joint stl, print in place swivel, captive ball joint

Exact dimensions. True size, with no printing tolerance added.

length
60.0 mm
width
60.0 mm
height
45.0 mm

Notes

  • 3D print in place — prints already assembled, moving, in one job. Drawn at true size with no printer tolerance added; the 0.40 mm running gaps are part of the design.
  • Running gap 0.40 mm per side, 0.80 mm on diameter — part of the design, drawn as is. On the 45° faces the same 0.40 mm is measured square to the face (0.57 mm along the axis).
  • Bed: socket on its square flange, ball centre 14 mm up, stem vertical. The ball stands on a Ø6 flat: its lower cap below 45° is a 45° cone down to the bed.
  • Support while printing: the socket is a sphere 0.40 mm larger than the ball, kept only between 30° below the equator and 45° above it — above 45° the opening begins, below 30° a 45° cone opens to the bed — so no ceiling in the socket is flatter than 45°; the ball, its foot cone, stem and knob flare are all within 45°.
  • Captured: the mouth (Ø17.5) and the lower lip (Ø21.5) are both smaller than the Ø24 ball, so it can leave neither way.
  • Freeing it: hold the socket, rock the stem round the full cone a few times and spin it; a firm first push breaks the foot off the bed.
  • Motion: the stem tilts 29.6° from vertical in every direction (a 59.2° cone), stopped by the stem on the mouth edge, and spins freely; computed by tilting the model about X, Y and the diagonal.

Print-in-place: captive ball joint, Ø24 ball, limited cone size chart

keyvaluewhat
gap_mm0.4running gap per side on every moving interface (radial, axial, under captured parts) — part of the design, not a tolerance
ball_d_mm24.0
socket_sphere_d_mm24.8ball + 2 × 0.40
stem_d_mm6.0
mouth_d_mm17.54socket opening at the top (45° up the sphere)
lip_d_mm21.48socket's lower lip (30° below the equator): holds the ball from falling out
cone_half_angle_deg29.6stem tilt from vertical to the mouth stop, any direction
cone_angle_deg59.2full cone swept by the stem
spin_deg360 continuousabout the stem
axial_play_mm0.57ball lift from the drawn position
socket_od_mm44
flange_mm60 × 60 × 44 × Ø4.5 on 48 × 48
knob_d_mm16.0on the stem, 45° flare
height_mm45.0as printed

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Xem StudioPrint-in-place mechanism design (geometry computed in the generator)webXem Studio design

Free files

★ Free files 3 parts. Xem Studio design: free to use, print and sell things from; not to be republished as files. Xem Studio Design License. index.json

print-in-place-ball-joint-assemblyThe whole print as laid on the bed (2 bodies, already assembled); STEP keeps each moving body a separate solidSTEP · STL
print-in-place-ball-joint-socketSocket on a 60 × 60 flange: spherical seat Ø24.8 from 30° below to 45° above the equator, 45° cones beyondSTEP · STL
print-in-place-ball-joint-ballBall Ø24 with a 45° foot cone, Ø6 stem, Ø16 knobSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=print-in-place-ball-joint

Print-in-place: captive ball joint, Ø24 ball, limited cone, isometric render of a generated part
Render of print-in-place-ball-joint-assembly from the free STEP; not to scale.

Fits with

Questions

What limits the angle?

The Ø6 stem meets the edge of the Ø17.5 mouth at 29.6° from vertical (45° minus the stem's half-width angle, less the gap).

Why does the ball have a cone underneath?

A sphere touching the bed at one point would overhang all round its bottom; below 45° its cap is replaced by a 45° cone ending in a Ø6 flat.