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Printable tri-clamp (45°): brewing sensor lids: 4, 6 and 8 in caps with every port a fermenter needs

What lid lets me log temperature, pH, CO₂ and pressure from the top of a tri-clamp fermenter (3D printable)? · Hardware · basis: Xem Studio design: Xem Studio design on the standard solid cap of each size: a 1½ in clamp port at the centre and a ring of PG13.5 probe ports, Ø6 O-ring probe glands, ¼ NPT half couplings and a ½ in hose barb; printable 45° back cone

Also called: fermenter sensor lid tri clamp printable, 6 inch tri clamp lid with ports printable, brewing data logging lid printable, 3d printed tri clamp, 3d printable tri clamp, tri clamp stl, printable tri clover

Exact dimensions. True size, with no printing tolerance added.

sizes
5 in table

Notes

  • 3D-printable tri-clamp: this is Xem Studio's print-friendly version of the standard sanitary fitting, drawn so it prints on an ordinary FDM or resin printer with no supports. Download the STL to print it, or the STEP to edit it. The files are true size (no printing allowance): add your own clearance in the slicer or CAD if your printer needs it.
  • For a vessel that can only be fitted through the top. Centre 1½ in clamp: a bubbler gravity cap, a thermowell, a dip tube, a carb stone or a racking cap. PG13.5 ports: pH, dissolved O₂ or CO₂ probes. Ø6 glands: temperature probes at two depths. ¼ NPT: a pressure transducer or gauge and a gas-in valve (nitrogen or CO₂). Barb: blow-off hose, or a gas-flow meter on the CO₂ coming off.
  • Weight is read with the vessel on a scale; gravity can be read with the bubbler cap instead of a floating hydrometer.
  • Printable tri-clamp: the ISO 2852 face and gasket groove are exactly standard, only the back cone behind each rim is 45° instead of 20°, so no rim overhangs more than 45° from vertical in any print orientation. Join these with the 45° clamps (printable-tri-clamp-clamps) and standard Type B gaskets; a 45° clamp fits only 45° rims, so keep a run all 45°. A 45° cone turns clamp force into face force at 1 : 1 (a 20° cone at 2.7 : 1), so tighten the clamp bolts harder or use M6.
  • Print orientation: straight parts face down; elbows, tees and crosses with one face down; horizontal bores bridge their top, so keep them small or add a light tree support inside.
  • Every clamp face is the ISO 2852 profile used across this site: 2.85 mm rim, flat face with the gasket groove (K 1.6 deep, R3 1.2 bottom, 23° walls, P2 0.8 edges) on C2, 20° back cone. Flange C3 / groove C2 / tube OD × wall, mm: ½–¾ in 25.0 / 20.4 (derived) / 12.7–19.05 × 1.65; 1–1½ in 50.5 / 43.5 / 25.4–38.1 × 1.65; 2 in 64.0 / 56.5 / 50.8 × 1.65; 2½ in 77.5 / 70.5 / 63.5 × 1.65; 3 in 91.0 / 83.5 / 76.2 × 1.65; 4 in 119.0 / 110.0 / 101.6 × 2.11; 6 in 166.9 (6.570 in) / 156.5 / 152.4 × 2.77; 8 in 217.7 (8.570 in) / 207.0 / 203.2 × 2.77; 10 in 268.5 / 261.0 / 254.0 × 3.40; 12 in 319.3 / 311.8 / 304.8 × 3.40.

Printable tri-clamp (45°): brewing sensor lids: 4, 6 and 8 in caps… size chart

size (in)layoutclamp 1.5inpg13.5glands 6mmnpt 1/4barbs
4basic11111
6basic11111
6full12221
8basic11111
8full12221

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

DINDIN 40430 Pg (Panzergewinde) threads: PG13.5 Ø20.4 major, 1.41 pitch (18 tpi), Ø18.6 core; the thread of 12 mm process probes (pH, dissolved O2 / CO2)standardDIN; dimensions are facts verify
ASMEB1.20.1 Pipe threads, general purpose (NPT): major diameter, L2, tap drill; B16.11 forged fittings (Class 3000 couplings); B36.10 Sch 40 borestandardASME; dimensions are facts verify
GW KentTri-clamp fittings guide: tube OD, flange OD and ID per size to 12 in; solid cap thicknesswebpublisher's guide; dimensions cited
Dixon14MPHR brewery hose barb: A and barb OD B (hose ID + 0.040 in) per size, ½ to 6 inPDFpublisher's catalogue; dimensions cited
Rubber FabTri-Clamp gasket dimensional chart: gasket ID, OD and bead diameter per size (2 in bead 2.22 in / 56.50 mm, 1.5 in 1.71 / 43.50, 3 in 3.29 / 83.50)PDFmaker chart; dimensions are facts verify

Free files

★ Free files 5 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

sensor-lid-4in-basic-454 in sensor lid (basic): 1½ in clamp port at the centre; on r 34: PG13.5 probe port, Ø6 probe gland, ¼ FNPT, ½ in blow-off barb — printable, 45° rimsSTEP · STL
sensor-lid-6in-basic-456 in sensor lid (basic): 1½ in clamp port at the centre; on r 52: PG13.5 probe port, Ø6 probe gland, ¼ FNPT, ½ in blow-off barb — printable, 45° rimsSTEP · STL
sensor-lid-6in-full-456 in sensor lid (full): 1½ in clamp port at the centre; on r 52: PG13.5 probe port, PG13.5 probe port, Ø6 probe gland, ¼ FNPT, ½ in blow-off barb, Ø6 probe gland, ¼ FNPT — printable, 45° rimsSTEP · STL
sensor-lid-8in-basic-458 in sensor lid (basic): 1½ in clamp port at the centre; on r 70: PG13.5 probe port, Ø6 probe gland, ¼ FNPT, ½ in blow-off barb — printable, 45° rimsSTEP · STL
sensor-lid-8in-full-458 in sensor lid (full): 1½ in clamp port at the centre; on r 70: PG13.5 probe port, PG13.5 probe port, Ø6 probe gland, ¼ FNPT, ½ in blow-off barb, Ø6 probe gland, ¼ FNPT — printable, 45° rimsSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=printable-tri-clamp-brewing-sensor-lids

Printable tri-clamp (45°): brewing sensor lids: 4, 6 and 8 in caps with every port a fermenter needs, isometric render of a generated part
Render of sensor-lid-6in-full-45 from the free STEP; not to scale.

Fits with

Questions

Can I 3D print this?

Yes. It is the 3D-printable version: every overhang is 45° or steeper, so it prints without supports, and the sealing face is standard ISO 2852, so a normal gasket and clamp fit.

Which lid for a 6 × 18 in vessel?

The 6 in full lid: two probe ports, two temperature glands, two ¼ NPT ports, a blow-off barb and a 1½ in clamp port in the middle.