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Shaft adapter Ø5 to Ø8 × 20

How does an 8 mm bore flywheel go on a 5 mm crankshaft? · Hardware · basis: Sleeve with a Ø5 bore and Ø8 OD, two M3 radial holes

Long Earth Society build part. The connectors between rods, cranks and drives on the LES engines. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • A sleeve Ø8 OD × Ø5 bore × 20 long.
  • Two Ø2.5 radial holes (M3 tap drill) through both walls, 5 mm from each end: one grub bears on the Ø5 shaft's flat, the other lines up under the flywheel's set screw.
  • It puts any Ø8-bore hub (the Ø80–Ø150 spoked flywheels) on a Ø5 crankshaft.

Sizes

featurevalue_mm
OD8
bore5
length20
grub holes2 × Ø2.5 at 5 and 15

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
shaft-adapter boreØ5Ø5 crankshaftslideshaft-adapter-*
shaft-adapter ODØ8Ø8 flywheel hubslideshaft-adapter-*
shaft-adapter grub holesØ2.5M3 tap drilldesignedshaft-adapter-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyTri-clamp Stirling engine buildsweb, videoLES site

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

shaft-adapter-5-to-8Ø5 → Ø8 shaft adapter × 20 with two M3 grubs: puts a Ø8-bore flywheel (Ø80–150) on a Ø5 crankshaftSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=shaft-adapter-5-to-8mm

Shaft adapter Ø5 to Ø8 × 20, isometric render of a generated part
Render of shaft-adapter-5-to-8 from the free STEP; not to scale.

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Questions

The flywheel has an 8 mm bore and the crankshaft is 5 mm. What goes between?

This adapter: Ø5 bore, Ø8 OD, 20 long, two M3 grub holes.

How long is the shaft adapter?

20 mm, with grub holes 5 mm in from each end.