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Tee nuts (T-nuts) for wood, 3 and 4 prong, 4-40 to 3/8-16: barrel, flange, prong height, drill size + hole gauge

What size hole for a 1/4-20 tee nut, and what are the barrel diameter, flange diameter and prong height? · Standard part · basis: AFT Fasteners' 4-prong table and Tanner Bolt & Nut's 3- and 4-prong table (they agree on every 4-prong row read), McFeely's stainless and UltraGrip tee nut sizes; one hole-gauge file

Also called: tee nut dimensions, 1/4-20 t nut hole size, t nut drill size 5/16, 4 prong t nut dimensions, t nut flange diameter, tee nut barrel diameter 1/4-20, 10-24 t nut hole size, t nut prong length, 3/8-16 t nut drill size, 5/16-18 t nut hole, 8-32 t nut dimensions, tee nut vs t nut, t nut for wood size chart

Exact dimensions. Every file is drawn at true size with no tolerance added. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your process's clearance before making the part. Mating features

length
117.0 mm
width
19.5 mm
height
3.0 mm

Notes

  • Inches. The letters are the makers': H barrel height (length), G flange diameter, F barrel diameter, A prong height and T 'material thickness' (the sheet the nut is made of; the sheets do not say it is the flange thickness, so it is shown under their name). Drill size is the makers' installation hole. AFT and Tanner say there is no single standard for tee nuts and that these values are a guide; Tanner's tolerances are H and G ±1/32, F and T ±.015, A ±1/32 (inch). Material is C1004-10 low-carbon steel (AFT).
  • AFT's 4-prong table and Tanner's agree on every 4-prong row read. Tanner also lists the 3-prong style (used in harder materials to limit splitting; 4-prong in hard or soft woods) and 4-40 sizes. A few rows have two values in the source: 5/16-18 × 5/8 four-prong is .375–.390 barrel, 1/4–5/16 prong height, .060–.063 T and 3/8 or 25/64 drill; 1/4-20 × 1/2 three-prong prong height is 7/32–1/4. Tanner's 5/16-18 × 1/2 3-prong is .360 / 3/8 where its 4-prong is .390 / 13/32; those are as printed.
  • McFeely's stainless tee nuts: barrel height 9/32 for 10-24, 3/8 for 1/4-20, 1/2 for 5/16-18 and 7/16 for 3/8-16, base diameter 3/4, 3/4, 7/8 and 1 in, and 4 prongs. Its drill sizes carry an asterisk with no footnote ('test on scrap'). Its UltraGrip rows print values that do not read consistently (for example a 5/8 in height against a 5/16 in barrel) and are not tabulated.
  • Files: one hole gauge, a plate with holes at the nine published drill sizes (13/64 to 29/64 in). Plate thickness, spacing and corner radius are Xem's choices. No tee nut model is drawn: the number of prongs and their width and shape are not published as numbers in the sheets read, only their height.
  • Metric tee nuts (M6, M8) were not found in a source with checkable dimensions, so none are shown. Hammer-in / knock-in inserts are sold by McMaster-Carr with per-part STEP; its tee-nut-insert page is linked, not copied.

Tee nuts (T-nuts) for wood, 3 and 4 prong, 4-40 to 3/8-16: barrel… size chart

style / sourcethreadH barrel height (in)G flange diameter (in)F barrel diameter (in)A prong height (in)T material thickness (in)drill size (in)
4-prong (AFT; Tanner agrees)6-321/41/2.1881/8.03513/64
4-prong (AFT; Tanner agrees)8-321/423/32.2083/16.0317/32
4-prong (AFT; Tanner agrees)8-325/163/4.2081/4.0357/32
4-prong (AFT; Tanner agrees)8-323/83/4.2081/4.0357/32
4-prong (AFT; Tanner agrees)8-327/163/4.2081/4.0357/32
4-prong (AFT; Tanner agrees)10-245/163/4.2437/32.0401/4
4-prong (AFT; Tanner agrees)10-247/1623/32.2437/32.0401/4
4-prong (AFT; Tanner agrees)10-325/163/4.2437/32.0401/4
4-prong (AFT; Tanner agrees)10-323/83/4.2431/4.0431/4
4-prong (AFT; Tanner agrees)10-327/163/4.2437/32.0431/4
4-prong (AFT; Tanner agrees)1/4-201/43/4.3057/32.0475/16
4-prong (AFT; Tanner agrees)1/4-205/163/4.3057/32.0475/16
4-prong (AFT; Tanner agrees)1/4-203/83/4.3057/32.0475/16
4-prong (AFT; Tanner agrees)1/4-207/163/4.3051/4.0475/16
4-prong (AFT; Tanner agrees)1/4-201/23/4.3057/32.0475/16
4-prong (AFT; Tanner agrees)1/4-209/163/4.3051/4.0475/16
4-prong (AFT; Tanner agrees)1/4-205/83/4.3061/4.0475/16
4-prong (AFT; Tanner agrees)5/16-185/167/8.3609/32.0473/8
4-prong (AFT; Tanner agrees)5/16-183/87/8.3901/4.06325/64
4-prong (AFT; Tanner agrees)5/16-187/167/8.3601/4.0473/8
4-prong (AFT; Tanner agrees)5/16-181/27/8.3901/4.06313/32
4-prong (AFT; Tanner agrees)5/16-185/87/8.375–.3901/4–5/16.060–.0633/8 or 25/64
4-prong (AFT; Tanner agrees)3/8-165/161.4409/32.06327/64
4-prong (AFT; Tanner agrees)3/8-167/161.44011/32.06329/64
4-prong (AFT; Tanner agrees)3/8-165/81.4405/16.06329/64
3-prong (Tanner)4-401/823/64.1303/32.0249/64
3-prong (Tanner)4-401/423/64.1413/32.0319/64
3-prong (Tanner)6-321/41/2.1881/8.03513/64
3-prong (Tanner)8-321/423/32.2087/32.0307/32
3-prong (Tanner)8-325/163/4.2081/4.0357/32
3-prong (Tanner)10-241/43/4.2435/32.0391/4
3-prong (Tanner)10-245/163/4.2437/32.0401/4
3-prong (Tanner)10-247/163/4.2435/16.0401/4
3-prong (Tanner)10-325/163/4.2437/32.0401/4
3-prong (Tanner)10-323/83/4.2431/4.0401/4
3-prong (Tanner)10-327/163/4.2435/16.0401/4
3-prong (Tanner)1/4-201/43/4.3053/16.0475/16
3-prong (Tanner)1/4-205/163/4.3057/32.0475/16
3-prong (Tanner)1/4-203/83/4.3051/4.0475/16
3-prong (Tanner)1/4-207/163/4.3055/16.0475/16
3-prong (Tanner)1/4-201/23/4.3057/32–1/4.0475/16
3-prong (Tanner)1/4-209/163/4.3057/32.0475/16
3-prong (Tanner)5/16-185/167/8.3609/32.0473/8
3-prong (Tanner)5/16-183/87/8.3901/4.06325/64
3-prong (Tanner)5/16-187/167/8.3901/4.06313/32
3-prong (Tanner)5/16-181/27/8.3601/4.0633/8
3-prong (Tanner)5/16-185/87/8.3905/16.06325/64
3-prong (Tanner)3/8-165/161.4209/32.06327/64
3-prong (Tanner)3/8-167/161.44011/32.06329/64
3-prong (Tanner)3/8-165/81.4409/32.06329/64
4-prong 18-8 stainless (McFeely's)10-249/323/4.227–.23213/64—15/64
4-prong 18-8 stainless (McFeely's)1/4-203/83/4.306–.31113/64—5/16
4-prong 18-8 stainless (McFeely's)5/16-181/27/8.386–.39117/64—13/32
4-prong 18-8 stainless (McFeely's)3/8-167/161.466–.47121/64—31/64

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance (tolerances by process); leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
installation hole13/64, 7/32, 1/4, 5/16, 3/8, 25/64, 13/32, 27/64, 29/64 in (6-32 to 3/8-16)tee nut barrel F .188 to .440 in; prongs are driven into the wood faceslidetee-nut-hole-gauge*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

AFT Fasteners4-prong T-nuts, straight barrel: thread, (H) barrel height, (G) flange diameter, (F) barrel diameter, (A) prong height, (T) material thickness, drill size; 6-32 to 3/8-16webDistributor technical table; numbers only. Says there is no single standard for T-nuts
Tanner Bolt & Nut (sheet hosted on a Shopify CDN)Nuts, tee: 3-prong and 4-prong T-nuts, straight barrel, H, G, F, A, T and drill size by part number; tolerances H, G ±1/32, F, T ±.015, A ±1/32webMaker / distributor data sheet; numbers only
McFeely'sT-nuts (tee nuts) dimensions and drill sizes: 18-8 stainless tee nuts and UltraGrip T-nuts, barrel height, barrel diameter, base diameter, prong height, drill sizewebDistributor technical page; numbers only
McMaster-CarrTee-nut inserts for wood (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Free files

★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

tee-nut-hole-gauge-13-64-to-29-64inhole gauge plate, 117.0 × 19.5 × 3 mm, nine holes at the published tee-nut drill sizes 13/64, 7/32, 1/4, 5/16, 3/8, 25/64, 13/32, 27/64, 29/64 in (5.16 to 11.51 mm), smallest first, 4 mm between hole edges and 4 mm of plate round the largest hole; plate thickness and spacing are Xem choicesSTEP · STL
Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
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Plain text: sheet.txt · JSON: /api/geometry?object=tee-nuts-for-wood-3-4-prong

Tee nuts (T-nuts) for wood, 3 and 4 prong, 4-40 to 3/8-16: barrel, flange, prong height, drill size + hole gauge, isometric render of a generated part
Render of tee-nut-hole-gauge-13-64-to-29-64in from the free STEP; not to scale.

Fits with

Questions

What hole for a 1/4-20 tee nut?

5/16 in on AFT's and Tanner's tables for every 1/4-20 barrel length; barrel diameter .305 in, flange 3/4 in.

How long are the prongs on a 1/4-20 × 3/8 tee nut?

7/32 in on the AFT 4-prong table (1/4 in on Tanner's 3-prong table).

Is there a standard for tee nut dimensions?

AFT and Tanner both say there is no single standard for T-nuts; the sizes are a guide.