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Drop-in T-nuts for 20, 30, 40 and 10-series (1 in) extrusion

What are drop-in T-nut dimensions for 2020 extrusion? · Hardware · basis: Drop-in nut: width = slot opening so it passes the opening, length = cavity − 1 so it turns 90° (designed), tap-drill thread hole

Long Earth Society build part. Brackets and feet on the LES 2020 test stands; motor and bearing mounts hang off these. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • The nut is as wide as the slot opening, so it drops in through the face, and 1 mm shorter than the cavity width, so it turns 90° to lock behind the lips (designed).
  • 20-series: 10 × 6 × 4.2 body with a 6 × 6 × 1.8 boss, M3 / M4 / M5. 30-series: 15.5 × 8 × 6, boss 8 × 8 × 2.5, M5 / M6 / M8. 40-series: 19 × 8 × 6.5, boss 8 × 8 × 3, M6 / M8. 10-series: 13.4 × 6.5 × 4.8, boss 6.5 × 6.5 × 2.3, 1/4-20 / 10-32.
  • Thread holes are the standard tap drills (M3 2.5, M4 3.3, M5 4.2, M6 5.0, M8 6.8, 1/4-20 5.1, 10-32 4.0); body edges carry a 1.2 mm chamfer.
  • Use a drop-in nut where the profile end is already closed.

Sizes

seriesbody_mmboss_mmthreads
2010 × 6 × 4.26 × 6 × 1.8M3, M4, M5
3015.5 × 8 × 68 × 8 × 2.5M5, M6, M8
4019 × 8 × 6.58 × 8 × 3M6, M8
10 (1 in)13.4 × 6.5 × 4.86.5 × 6.5 × 2.31/4-20, 10-32

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
T-nut tongueslot opening × lip (6.0 × 1.8 on 20-series; 8.0 on 30/40; 6.5 on 10-series)slot openingslidetnut-*
drop-in T-nut widthslot openingpasses through the openingslidetnut-dropin-*
drop-in T-nut lengthcavity − 1turns 90° in the cavitydesignedtnut-dropin-*
T-nut thread holetap drill (M3 2.5 … M8 6.8, 1/4-20 5.1, 10-32 4.0)screw threaddesignedtnut-*
bracket / gusset / plate screw holesØ5.5 / 6.6 / 9.0 / 7.14M5 / M6 / M8 / 1/4-20 clearancedesignedall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaT-slot nutwebCC BY-SA 4.0 (text)
OpenBuildsTee nuts and brackets for V-slotweb, STEPOpenBuilds site verify
Long Earth SocietyEngine and rig builds on extrusion framesweb, videoLES site

Free files

★ Free files 10 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

tnut-dropin-20-m3drop-in T-nut, 20-series slot: 10 × 6 × 4.2 body, 6 tongue (exact to the opening), M3 tap-drill hole Ø2.5STEP · STL
tnut-dropin-20-m4drop-in T-nut, 20-series slot: 10 × 6 × 4.2 body, 6 tongue (exact to the opening), M4 tap-drill hole Ø3.3STEP · STL
tnut-dropin-20-m5drop-in T-nut, 20-series slot: 10 × 6 × 4.2 body, 6 tongue (exact to the opening), M5 tap-drill hole Ø4.2STEP · STL
tnut-dropin-30-m5drop-in T-nut, 30-series slot: 15.5 × 8 × 6 body, 8 tongue (exact to the opening), M5 tap-drill hole Ø4.2STEP · STL
tnut-dropin-30-m6drop-in T-nut, 30-series slot: 15.5 × 8 × 6 body, 8 tongue (exact to the opening), M6 tap-drill hole Ø5STEP · STL
tnut-dropin-30-m8drop-in T-nut, 30-series slot: 15.5 × 8 × 6 body, 8 tongue (exact to the opening), M8 tap-drill hole Ø6.8STEP · STL
tnut-dropin-40-m6drop-in T-nut, 40-series slot: 19 × 8 × 6.5 body, 8 tongue (exact to the opening), M6 tap-drill hole Ø5STEP · STL
tnut-dropin-40-m8drop-in T-nut, 40-series slot: 19 × 8 × 6.5 body, 8 tongue (exact to the opening), M8 tap-drill hole Ø6.8STEP · STL
tnut-dropin-10in-1-4-20drop-in T-nut, 10in-series slot: 13.4 × 6.5 × 4.8 body, 6.5 tongue (exact to the opening), 1/4-20 tap-drill hole Ø5.1STEP · STL
tnut-dropin-10in-10-32drop-in T-nut, 10in-series slot: 13.4 × 6.5 × 4.8 body, 6.5 tongue (exact to the opening), 10-32 tap-drill hole Ø4STEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=drop-in-t-nuts

Drop-in T-nuts for 20, 30, 40 and 10-series (1 in) extrusion, isometric render of a generated part
Render of tnut-dropin-20-m5 from the free STEP; not to scale.

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Questions

What is a drop-in T-nut for 2020?

A 10 × 6 × 4.2 mm nut that passes the 6 mm opening and turns 90° in the 11 mm cavity.

Why is the drop-in nut 1 mm shorter than the cavity?

So it can rotate 90° inside the slot; it is a designed gap.