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Tri-clamp regenerative displacer: Ø31.8, Ø44.5 and Ø69.9 with 12 slots, 1.5 mm gap

What is a regenerative displacer and what size fits a tri-clamp spool? · Hardware · basis: Spool bore minus a 1.5 mm radial gap (Senft annular-gap regenerator); 16 ga ASME BPE bores 34.8 / 47.5 / 72.9 mm

Long Earth Society build part. The displacers and heads the LES tri-clamp engines are built from. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
3 in table

Notes

  • An annular-gap regenerative displacer: the 1.5 mm radial gap between it and the spool is the regenerator path, so one spool with this displacer is a complete engine with no separate regenerator section.
  • Sizes: 1.5 in Ø31.8 × 75, 2 in Ø44.5 × 90, 3 in Ø69.9 × 120 mm. Wall 1.5 mm, closed rounded end, open at the cap end.
  • Twelve radial slots 1.2 mm wide run through the wall over the middle 70 % of the length (from 15 % to 85 % of L); they are the pockets for the regenerator matrix.
  • Its cap has a spigot Ø(D − 3) × 3 into the shell, a Ø D × 1.5 flange and a Ø16 × 6 boss with the Ø3 rod hole; 10.5 mm overall.

Sizes

spool_inbore_mmdisplacer_od_mmlength_mmradial_gap_mmslots
1.534.831.8751.512
247.544.5901.512
372.969.91201.512

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
displacer OD in the spool borebore − 2 × 0.6 / 0.75 / 1.0tri-clamp-spool boredesigneddisplacer-*
regenerative displacer OD in the spool borebore − 2 × 1.5tri-clamp-spool boredesigneddisplacer-regenerative-*
regenerative cap spigot in the shellshell bore (bore − 6)regenerative displacer shellslidedisplacer-regenerative-cap-*
regenerative cap rod holeØ3Ø3 displacer rodslidedisplacer-regenerative-cap-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Long Earth SocietyTri-clamp Stirling engine buildsweb, videoLES site
James R. SenftAn Introduction to Low Temperature Differential Stirling Engines (displacer and gap design)bookMoriya Press verify
WikipediaStirling enginewebCC BY-SA 4.0 (text)

Free files

★ Free files 6 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

displacer-regenerative-1.5in-751.5 in annular-gap regenerative displacer Ø31.8 × 75: 12 radial slots for regenerator mesh, 1.5 mm radial gapSTEP · STL
displacer-regenerative-cap-1.5incap for the 1.5 in regenerative displacer: Ø28.8 × 3 spigot, Ø31.8 × 1.5 flange, Ø16 × 6 boss with the Ø3 rod bore and an M3 grub (Ø2.5 tapped) at 8 mmSTEP · STL
displacer-regenerative-2in-902 in annular-gap regenerative displacer Ø44.5 × 90: 12 radial slots for regenerator mesh, 1.5 mm radial gapSTEP · STL
displacer-regenerative-cap-2incap for the 2 in regenerative displacer: Ø41.5 × 3 spigot, Ø44.5 × 1.5 flange, Ø16 × 6 boss with the Ø3 rod bore and an M3 grub (Ø2.5 tapped) at 8 mmSTEP · STL
displacer-regenerative-3in-1203 in annular-gap regenerative displacer Ø69.9 × 120: 12 radial slots for regenerator mesh, 1.5 mm radial gapSTEP · STL
displacer-regenerative-cap-3incap for the 3 in regenerative displacer: Ø66.9 × 3 spigot, Ø69.9 × 1.5 flange, Ø16 × 6 boss with the Ø3 rod bore and an M3 grub (Ø2.5 tapped) at 8 mmSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=tri-clamp-regenerative-displacer

Tri-clamp regenerative displacer: Ø31.8, Ø44.5 and Ø69.9 with 12 slots, 1.5 mm gap, isometric render of a generated part
Render of displacer-regenerative-2in-90 from the free STEP; not to scale.

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Questions

What is a regenerative displacer?

A displacer whose gap to the cylinder is the regenerator: here a 1.5 mm radial gap with 12 slotted pockets in the wall, so the gas passes the matrix every stroke.

What size regenerative displacer for a 2 inch spool?

Ø44.5 × 90 mm in the Ø47.5 bore, 1.5 mm radial gap.

How big are the slots?

1.2 mm wide, through the 1.5 mm wall, 12 around, over the middle 70 % of the length: 63 mm on the 2 in displacer.