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GT2 idler pulleys, toothed and smooth: 16T / 20T, 3 and 5 mm bore, OD, width, F623 / F625 bearing sizes

What are the dimensions of a GT2 idler pulley (16T or 20T, toothed or smooth) and which bearing does it use? · Standard part · basis: Seller and maker product pages (Tinytronics, Systeal, Filastruder, Printed Solid); bearing sizes from the existing F-series bearing page (NSK, skdin, kugellager-express)

Also called: gt2 idler pulley dimensions, gt2 idler 20 tooth outside diameter, gt2 smooth idler 18mm, gt2 idler 16 tooth 13mm, gt2 idler pulley bearing 623, gt2 idler 625, 2gt smooth idler 12mm, gt2 idler 3mm bore 6mm belt, gt2 idler 5mm bore, toothless idler gt2, f623 idler pulley

Exact dimensions. True size, with no tolerance added.

sizes
11 in table

Notes

  • A GT2 idler is a pulley (toothed or smooth) on a ball bearing, so it spins on a fixed screw or shaft. Toothed idlers have the same teeth as a pulley (16T and 20T are the common ones) and run on the toothed side of the belt; smooth idlers run on the back of the belt. The table is what sellers and Gates print; every row is one product. 'OD' is the shop's own 'outer diameter': for the 16T and 20T it is larger than the tooth OD (9.68 and 12.22 mm by the GT2 rule, see the GT2 pulley page), so it can only be the flange. Printed Solid's Gates smooth idler is a 12 mm OD with no flange stated.
  • The bearing behind it: the idler bores 3 and 5 mm are the bores of 623 (3 x 10 x 4) and 625 (5 x 16 x 5) bearings, which the flanged-bearing page lists with their flanges (F623 flange 11.5 x 1, F625 flange 18 x 1). None of the sources read says which bearing a given idler holds or how many (Systeal says 'dual bearing' without a size), so the table does not pair them.
  • Widths differ: Tinytronics prints 8.5 mm for all six, Filastruder 10 mm outside flange to outside flange for its 6 mm-belt idler. Different makers, so different widths: measure the one you buy.
  • No files: no source read gives a full outline (tooth OD, flange thickness, bearing pocket, hub) for any idler, so a model would be invented. Use the bearing pages for the pocket and the pulley page for the tooth Ø.

GT2 idler pulleys, toothed and smooth: 16T / 20T, 3 and 5 mm bore… size chart

typeproductteethbore, mmOD as printed, mmwidth, mmbelt width, mm
toothed, bearingTinytronics GT2316T163138.56
toothed, bearingTinytronics GT2320T203188.56
toothed, bearingTinytronics GT2520T205188.56
smooth, bearingTinytronics GT2316S16 (same Ø as 16T)3138.5not fully stated
smooth, bearingTinytronics GT2320S20 (same Ø as 20T)3188.5not fully stated
smooth, bearingTinytronics GT2520S20 (same Ø as 20T)5188.5not fully stated
toothed, dual bearingSysteal GT2-ID-PULLEY-D5-6W203 or 518—6
toothed, bearingFilastruder (Gates 2GT idler), 6 mm belt version20-tooth equivalent3 or 5—10 (flange to flange)6
smoothPrinted Solid, Gates PowerGrip 2GT smooth idler20-tooth equivalent512——
bearing623 / F6233 x 10 x 4F623: flange 11.5 x 1idler for 16T / 20T on a 3 mm bore
bearing625 / F6255 x 16 x 5F625: flange 18 x 1idler on a 5 mm bore, 16 mm bearing OD

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

TinytronicsGT2 idler pulleys: toothed and toothless, bore, outer diameter, height, belt widthwebPublisher's page; dimensions are facts
SystealGT2 dual-bearing idler timing pulley, 20 teeth, bore 3 or 5, 6 mm belt, OD 18webPublisher's page; dimensions are facts
FilastruderGates 2GT idler: 6 mm belt idlers are 10 mm wide outside flange to outside flange; bore 5 or 3webPublisher's page; dimensions are facts
Printed SolidGates PowerGrip 2GT smooth idler: OD 12 mm, 5 mm borewebPublisher's page; dimensions are facts

Xem scan

File coming

No downloadable true-size file yet: the published figures do not fix the whole shape, and Xem never guesses a number. A measured scan is planned; request it and it moves up.

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Plain text: sheet.txt · JSON: /api/geometry?object=gt2-idler-pulleys-toothed-smooth

OD
Schematic, not to scale.

Fits with

Questions

What size is a GT2 smooth idler?

Common smooth idlers are 13 mm (16-tooth equivalent) and 18 mm (20-tooth equivalent) outer diameter, 8.5 mm tall (Tinytronics); Gates' 2GT smooth idler is 12 mm with a 5 mm bore.

What bearing does a GT2 idler use?

3 mm bore idlers match the 623 / F623 (3 x 10 x 4); 5 mm bore idlers match the 625 / F625 (5 x 16 x 5). The sellers read do not state which one they fit.

How wide is a GT2 idler for a 6 mm belt?

10 mm outside flange to outside flange on Filastruder's Gates idler; 8.5 mm on Tinytronics' idlers.