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GT2 timing pulleys 18T to 60T: pitch and outside diameter, flange, bores 5 / 6 / 8 mm, 6 and 9 mm belts (+ 64 to 80T diameters)

What are the pitch diameter, outside diameter and flange size of a GT2 (2GT) timing pulley, and what bore does each tooth count come in? · Standard part · basis: Misumi 2GT pulley table (PD, OD, F, belt-width block, bores) checked against PD = 2 N / pi and OD = PD − 0.508; SDP/SI cross-check; Misumi linked for CAD

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Exact dimensions. Every file is drawn at true size with no tolerance added. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your process's clearance before making the part. Mating features

sizes
26 in table

Notes

  • GT2 (2GT, 2 mm pitch): pitch diameter PD = teeth x 2 / pi and outside diameter OD = PD − 0.508 mm (pitch-line differential 0.254 mm). Misumi's 2GT table (14 to 60 teeth) is the source of the first 21 rows; PD and OD of every one of them agree with that rule to rounding (checked in the generator). Rows for 64 to 80 teeth (bottom) are the same rule, not a maker table: Misumi stops at 60T, so no flange Ø is given for them.
  • F is Misumi's flange diameter (its flange-cut rule reads FC >= OD + 1 and FC <= F − 2). Misumi's belt-width block prints three numbers per belt width: A, W and L = belt 4 mm (GT2040): A 5.0, W 8.3, L 16.0; belt 6 mm (GT2060): A 7.0, W 10.3, L 18.0; belt 9 mm (GT2090): A 10.0, W 13.3, L 21.0. The text read does not define A, W or L; the files use A as the width of the toothed section (it is 1 mm more than the belt on all three belts). SDP/SI's 60T / 9 mm belt / 6 mm bore pulley prints PD 38.2, OD 37.7, hub Ø31 and overall length 21.4, the same PD and OD.
  • Bore: the last column is the first range printed in Misumi's bore-selection grid for that tooth count (a text extraction of a table, so ranges can be off by a column). 5 mm only reaches 30T there; 16T is listed with 3 and 4 mm bores only (the existing gt2-pulleys page has a 16T / 5 mm bore file).
  • Files: 23 pulleys, 18T to 60T, for 6 mm belts (tooth section 7 mm) and 9 mm belts (10 mm), bores Ø5, Ø6 and Ø8 where Misumi's range allows them. Each is a toothed ring with a flange Ø F on both sides and a plain bore at the nominal diameter. Tooth form: round grooves (the same approximation as the gt2-pulleys page), NOT the Gates profile, which is not published; use it for clearance and fit, not belt-grade meshing. Flange thickness 1 mm is an example. No hub, no set-screw holes: the hub diameter is not in the text read.
  • Left out: the 10 mm belt width (no table read gives its pulley widths), 16T and 61 to 80T files (no flange Ø in the sources), hubs and set screws, 14 / 15 / 21 / 22 / 25 / 26 / 28 / 32 / 34 / 38 / 44 / 50T (in the table, no file).

GT2 timing pulleys 18T to 60T: pitch and outside diameter, flange… size chart

teethpitch Ø PD, mmoutside Ø OD, mmflange Ø F, mmbore range, mm (plain bore)
148.918.40133
159.559.04143 to 4
1610.199.68143 to 4
1811.4610.95164 to 5
2012.7312.22174 to 6
2113.3712.86184 to 6
2214.0113.5018not in the text read
2415.2814.77205 to 8
2515.9215.41205 to 8
2616.5516.04215 to 8
2817.8317.32235 to 10
3019.1018.59245 to 11
3220.3719.86255 to 13
3421.6521.14276 to 14
3622.9222.41276 to 14
3824.1923.68296 to 16
4025.4624.95306 to 17
4428.0127.50326 to 19
4830.5630.05358 to 22
5031.8331.32368 to 23
6038.2037.69428 to 29
6440.7440.24——
6843.2942.78——
7044.5644.06——
7245.8445.33——
8050.9350.42——

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance (tolerances by process); leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
boreplain bore at Ø5, Ø6 or Ø8 (the b number in the file name)motor or idler shaft of the same Ø (set screws / clamp are yours: no hub or tapped hole is drawn)slidegt2-*
tooth pitch and tooth width2 mm pitch; tooth section 7 mm wide (w6 files, 6 mm belt) or 10 mm (w9 files, 9 mm belt)GT2 / 2GT closed-loop or open belt of that widthdesignedgt2-*
flange diameterMisumi F: 16 (18T), 17 (20T), 20 (24T), 24 (30T), 27 (36T), 30 (40T), 35 (48T), 42 (60T)belt edge guide: the belt rides between the flangesdesignedgt2-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Misumi (catalog PDF, Mexico site)2GT high torque timing pulleys: teeth, pitch diameter, outside diameter, flange F, belt-width block A / W / L, bore selection (CAD from Misumi's configurator)webPublisher's page; dimensions are facts
SDP/SIA 6A51M060DF0906: 60-groove 2 mm (GT2) pulley, 9 mm belt, 6 mm bore: PD 38.2, OD 37.7, hub 31, overall length 21.4webPublisher's page; dimensions are facts
Pfeifer IndustriesTiming belt pulley PD / OD charts: PD = pitch x teeth / pi, OD = PD - 2 U (U = cord to tooth root)webPublisher's page; dimensions are facts

Free files

★ Free files 23 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

gt2-18t-b5-w6GT2 18T pulley for a 6 mm belt, bore Ø5: tooth section 7 wide (Misumi's belt-width block), flanges Ø16 (Misumi F) x 1 thick (example), PD 11.46, OD 10.95; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-20t-b5-w6GT2 20T pulley for a 6 mm belt, bore Ø5: tooth section 7 wide (Misumi's belt-width block), flanges Ø17 (Misumi F) x 1 thick (example), PD 12.73, OD 12.22; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-20t-b6-w6GT2 20T pulley for a 6 mm belt, bore Ø6: tooth section 7 wide (Misumi's belt-width block), flanges Ø17 (Misumi F) x 1 thick (example), PD 12.73, OD 12.22; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-24t-b5-w6GT2 24T pulley for a 6 mm belt, bore Ø5: tooth section 7 wide (Misumi's belt-width block), flanges Ø20 (Misumi F) x 1 thick (example), PD 15.28, OD 14.77; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-24t-b6-w6GT2 24T pulley for a 6 mm belt, bore Ø6: tooth section 7 wide (Misumi's belt-width block), flanges Ø20 (Misumi F) x 1 thick (example), PD 15.28, OD 14.77; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-24t-b8-w6GT2 24T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø20 (Misumi F) x 1 thick (example), PD 15.28, OD 14.77; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b5-w6GT2 30T pulley for a 6 mm belt, bore Ø5: tooth section 7 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b6-w6GT2 30T pulley for a 6 mm belt, bore Ø6: tooth section 7 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b8-w6GT2 30T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-36t-b6-w6GT2 36T pulley for a 6 mm belt, bore Ø6: tooth section 7 wide (Misumi's belt-width block), flanges Ø27 (Misumi F) x 1 thick (example), PD 22.92, OD 22.41; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-36t-b8-w6GT2 36T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø27 (Misumi F) x 1 thick (example), PD 22.92, OD 22.41; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-40t-b6-w6GT2 40T pulley for a 6 mm belt, bore Ø6: tooth section 7 wide (Misumi's belt-width block), flanges Ø30 (Misumi F) x 1 thick (example), PD 25.46, OD 24.96; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-40t-b8-w6GT2 40T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø30 (Misumi F) x 1 thick (example), PD 25.46, OD 24.96; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-48t-b8-w6GT2 48T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø35 (Misumi F) x 1 thick (example), PD 30.56, OD 30.05; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-60t-b8-w6GT2 60T pulley for a 6 mm belt, bore Ø8: tooth section 7 wide (Misumi's belt-width block), flanges Ø42 (Misumi F) x 1 thick (example), PD 38.20, OD 37.69; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-20t-b5-w9GT2 20T pulley for a 9 mm belt, bore Ø5: tooth section 10 wide (Misumi's belt-width block), flanges Ø17 (Misumi F) x 1 thick (example), PD 12.73, OD 12.22; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-20t-b6-w9GT2 20T pulley for a 9 mm belt, bore Ø6: tooth section 10 wide (Misumi's belt-width block), flanges Ø17 (Misumi F) x 1 thick (example), PD 12.73, OD 12.22; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b5-w9GT2 30T pulley for a 9 mm belt, bore Ø5: tooth section 10 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b6-w9GT2 30T pulley for a 9 mm belt, bore Ø6: tooth section 10 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-30t-b8-w9GT2 30T pulley for a 9 mm belt, bore Ø8: tooth section 10 wide (Misumi's belt-width block), flanges Ø24 (Misumi F) x 1 thick (example), PD 19.10, OD 18.59; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-40t-b6-w9GT2 40T pulley for a 9 mm belt, bore Ø6: tooth section 10 wide (Misumi's belt-width block), flanges Ø30 (Misumi F) x 1 thick (example), PD 25.46, OD 24.96; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-40t-b8-w9GT2 40T pulley for a 9 mm belt, bore Ø8: tooth section 10 wide (Misumi's belt-width block), flanges Ø30 (Misumi F) x 1 thick (example), PD 25.46, OD 24.96; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
gt2-60t-b8-w9GT2 60T pulley for a 9 mm belt, bore Ø8: tooth section 10 wide (Misumi's belt-width block), flanges Ø42 (Misumi F) x 1 thick (example), PD 38.20, OD 37.69; approximate round-groove tooth form, no hub, no set screwsSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=gt2-timing-pulleys-18-60t-bores

GT2 timing pulleys 18T to 60T: pitch and outside diameter, flange, bores 5 / 6 / 8 mm, 6 and 9 mm belts (+ 64 to 80T diameters), isometric render of a generated part
Render of gt2-40t-b6-w6 from the free STEP; not to scale.

Fits with

Questions

What is the outside diameter of a 20 tooth GT2 pulley?

12.22 mm (pitch diameter 12.73 mm, OD = PD − 0.508); Misumi's flange is Ø17.

What is the diameter of a 60 tooth GT2 pulley?

PD 38.20 mm, OD 37.69 mm, flange Ø42 (Misumi).

What is the diameter of an 80 tooth GT2 pulley?

PD 50.93 mm, OD 50.42 mm by the PD − 0.508 rule; no maker flange size was read for 80T.

What bores do GT2 pulleys come in?

Misumi's grid: 5 mm bores up to 30T, 6 mm from 20T, 8 mm from 24T; larger tooth counts take larger bores (60T up to 29 mm).