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PEM self-clinching nuts (S, CLS, CLSS): hole size, minimum edge distance, nut diameter and height, M2–M12 and #2-56 to 3/8-24 + hole gauges

What hole size and edge distance for a PEM self-clinching nut, and what is the clinch nut hole for M3, M4 or M6? · Standard part · basis: PennEngineering (PEM) product-finder and catalog pages for the Unified and Metric S, CLS, CLSS series, read part by part; two hole gauges as files

Also called: pem self clinching nut hole size, m3 clinch nut hole diameter, pem cls m4 hole 5.41, self clinching nut minimum edge distance, m6 pem nut hole 8.75, pem s-632 hole size, self clinching nut drill size #8-32, cls-m3-1, pem nut stl step, clinch nut hole gauge stl, m8 self clinching nut hole

Exact dimensions. Every file is drawn at true size with no tolerance added. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your process's clearance before making the part. Mating features

length
98.2 mm
width
25.0 mm
height
3.0 mm

Notes

  • Rows are the values PEM prints on one representative part page per thread (named in the page column); hole size in sheet is +0.08 mm / +.003 −.000 in; E and T carry ±0.25 mm / ±.010 in; C max is the maximum of the clinch body (it is 0.02 mm / .001 in under the hole size on every row); the minimum distance from the hole centreline to the sheet edge is a minimum. The page for CLS-256-2 states: use a centreline-to-edge value 'greater or equal to the value specified', and recommends the maximum shank length for your sheet thickness. For use in sheet hardness: HRB 70 / HB 125 or less for CLS / CLSS (the S-type pages listed the same in the compare table). Thread specs: metric 6H ASME B1.13M, unified 2B ASME B1.1.
  • Minimum sheet thickness: PEM prints a 'rec. min. sheet thickness' only on the CLS-256-2 page (.056 in, for shank code 2); none of the other part pages read give one, so it is not tabulated. It depends on the shank code (A max: M2 / M2.5 / M3 codes 0, 1, 2 are .77 / .97 / 1.38 mm; #2-56 and #4-40 codes 0, 1, 2, 3 are .030 / .038 / .054 / .087 in; as printed on the catalog lists). Use PEM's data sheet for minimum thickness by shank code.
  • Gaps, stated plainly: the #3-48 row carries only the hole and E from the catalog list (hole .166, E .250); M12 only the catalog list's hole 17 and E 20.57 for S-M12-1ZI. The M3, M4, M6 and M8 shank code printed varies by the part read (CLS-M3-1, CLS-M4-2, CLS-M6-1, CLS-M8-1) and A is shown for that code only. M5 is from the CLSS (SS-series) page; CLS / S M5 was not read.
  • Files are two hole gauges (plates with the published nominal hole sizes, smallest first; 3 mm plate, 4 mm gap and 4 mm margin chosen by Xem). The nut itself is PEM's part: its CAD is on PEM's product pages and is not rehosted. PEM's thread masking and torque pages were not read. Weld nuts: weld-nuts-din-929; rivet nuts: rivet-nuts-flat-head.

PEM self-clinching nuts (S, CLS, CLSS): hole size, minimum edge… size chart

systemthreadhole in sheetETC maxmin. dist. hole C/L to edgepart page readA shank max by code (as printed)
metric (mm)M2 x 0.44.226.351.54.24.8CLS-M2-20 .77, 1 .97, 2 1.38
metric (mm)M2.5 x 0.454.226.351.54.24.8CLS-M2.5-10 .77, 1 .97, 2 1.38
metric (mm)M3 x 0.54.226.351.54.24.8CLS-M3-11 .97 (page)
metric (mm)M4 x 0.75.417.8725.386.9CLS-M4-22 1.38 (page)
metric (mm)M5 x 0.86.358.6426.337.1CLSS-M5-1(not printed)
metric (mm)M6 x 18.7511.184.088.738.6CLS-M6-11 1.38 (page)
metric (mm)M8 x 1.2510.512.75.4710.479.7CLS-M8-1 / -21 1.38, 2 2.21
metric (mm)M10 x 1.51417.357.4813.9713.5CLS-M10-21 2.21, 2 3.05
metric (mm)M12 x 1.751720.57———S-M12-1ZI (catalog list)1 3.05
unified (in)#2-56 (.086).166.250.070.165.190CLS-256-20 .030, 1 .038, 2 .054
unified (in)#3-48 (.099).166.250———list (CLS-348-n)0 .030, 1 .038, 2 .054
unified (in)#4-40 (.112).166.250.070.165.190CLS-440-30 .030, 1 .038, 2 .054, 3 .087
unified (in)#6-32 (.138).1875.280.070.187.220CLS-632-00 .030
unified (in)#8-32 (.164).213.310.090.212.270CLS-832-22 .054
unified (in)#10-32 (.190).250.340.090.249.280CLSS-032-3 / -23 .087
unified (in)3/8-24 (.375).500.560.270.499.440CLS-0624-11 .087 (page)

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance (tolerances by process); leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
hole in sheet (nut)M2 / M2.5 / M3 Ø4.22, M4 5.41, M5 6.35, M6 8.75, M8 10.5, M10 14, M12 17 mm (+0.08); #2-56 to #4-40 .166, #6-32 .1875, #8-32 .213, #10-32 .250, 3/8-24 .500 in (+.003 / −.000)PEM S / CLS / CLSS self-clinching nut pressed into the sheetpressclinch-hole-gauge-*
edge distancemin hole centre to sheet edge: M2 to M3 4.8, M4 6.9, M5 7.1, M6 8.6, M8 9.7, M10 13.5 mm; #2-56 .190, #6-32 .220, #8-32 .270, #10-32 .280, 3/8-24 .440 insheet edge keep-outdesignedclinch-hole-gauge-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

PennEngineering (PEM)Self-clinching nuts types S, SS, CLS, CLSS, SP: product-finder pages CLS-M2-2, CLS-M2.5-1, CLS-M3-1, CLS-M4-2, CLS-M6-1, CLS-M8-1, CLS-M10-2, CLSS-M5-1, CLS-256-2, CLS-440-3, CLS-632-0, CLS-832-2, CLSS-032-3, CLS-0624-1webManufacturer catalog; dimensions are facts; CAD is PEM's, not hosted
McMaster-CarrPress-fit (self-clinching) nuts (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Free files

★ Free files 2 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

clinch-hole-gauge-pem-nuts-metric-m2-m12hole gauge plate, 98.2 × 25.0 × 3 mm, seven holes at PEM's hole size in sheet for S / CLS / CLSS nuts: Ø4.22 (M2, M2.5, M3), 5.41 (M4), 6.35 (M5), 8.75 (M6), 10.5 (M8), 14 (M10), 17 (M12) mm, nominal = lower limit of the +0.08 mm tolerance; plate thickness and spacing are Xem choicesSTEP · STL
clinch-hole-gauge-pem-nuts-inch-2-56-to-3-8hole gauge plate, 57.4 × 20.7 × 3 mm, five holes at PEM's hole size in sheet for S / CLS / CLSS nuts: .166 (#2-56 to #4-40), .1875 (#6-32), .213 (#8-32), .250 (#10-32), .500 (3/8-24) in, nominal = lower limit of the +.003 / −.000 in tolerance; plate thickness and spacing are Xem choicesSTEP · STL
Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.
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Plain text: sheet.txt · JSON: /api/geometry?object=pem-self-clinching-nuts-s-cls

PEM self-clinching nuts (S, CLS, CLSS): hole size, minimum edge distance, nut diameter and height, M2–M12 and #2-56 to 3/8-24 + hole gauges, isometric render of a generated part
Render of clinch-hole-gauge-pem-nuts-inch-2-56-to-3-8 from the free STEP; not to scale.

Fits with

Questions

What hole size does an M3 PEM self-clinching nut need?

4.22 mm (+0.08), with the hole centre at least 4.8 mm from the sheet edge (CLS-M3-1; M2 and M2.5 are the same).

What hole for an M6 PEM CLS nut?

8.75 mm (+0.08), edge distance 8.6 mm min, E 11.18 mm, T 4.08 mm (CLS-M6-1).

What is the minimum sheet thickness for a PEM nut?

PEM prints it by shank code; the only value read is .056 in for CLS-256-2. Check PEM's data sheet for others.