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NPT pipe plugs: square head, hex head, round head and hex socket (ASME B16.11; Dryseal NPTF, flush PTF) 1/16 to 6 in — head size, length, socket + envelope models

What are the head and socket sizes of a 1/4 or 1/2 NPT pipe plug? · Standard part · basis: Penn Machine's forged square head plug catalog (inches), wermac.org's ASME B16.11 plug tables (mm), and Alma Bolt's and American Fastener's hex socket plug sheets (inches); 18 hex-socket plug envelopes as files

Also called: npt plug dimensions, 1/4 npt hex socket plug allen key size, 1/8 npt plug hex size, 1/2 npt square head plug dimensions, 3/8 npt socket plug key size, npt pipe plug head size, 1/4 npt plug length, asme b16.11 square head plug, 3/4 npt plug allen key size, npt plug stl step, 1/8 npt plug tap drill, hex socket pipe plug torque

Exact dimensions. Every file is drawn at true size with no tolerance added. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your process's clearance before making the part. Mating features

length
7.9 mm
width
7.9 mm
height
8.2 mm

Notes

  • Square head plugs (forged steel, ASME B16.11 family), Penn Machine, inches, 1/8 to 6: A, B, C and the thread length L, with weights. The text read does not define the letters. They were matched to wermac.org's mm table: Penn A tracks wermac's B (width across flats: 1/2 → 0.563 in = 14.3 mm against 14; 1 → 0.813 in = 20.6 mm against 21; 2 → 1.313 in = 33.3 mm against 32), Penn B tracks wermac's E (length: 3/4 → 0.625 in = 15.9 against 16; 2 → 0.880 in = 22.4 against 22) and Penn C tracks wermac's C (square height: 1/2 → 0.380 in = 9.7 mm against 10). That matching is the Xem reading, not a statement of either source. At 4 in Penn's A is 2.500 in (63.5 mm) against wermac's 65 mm. The mm tables are minimum values (wermac: 'min'), so small differences are expected.
  • wermac.org tables are third-party transcriptions of ASME B16.11 plugs, mm, NPS 1/2 to 4, with the page's own letters; there is no hex-socket table on that page (hex-socket plugs are not an ASME B16.11 product in the sources read). In the round head table the 2-1/2 length E is 37 where hex and square give 27; probably a typo, shown as printed. A hex-head table from a cast stainless catalog (150# CSS) was read but its columns could not be assigned, so it is not used.
  • Hex socket plugs: Alma Bolt prints two series with the same columns, Dryseal NPTF (1/16 to 2) and flush PTF (1/16 to 1-1/4): OD D, threads per inch, hex socket J (across flats), key engagement T (min), wall G (min), overall length L (max / min), tightening torque, tap drill. American Fastener's flush-seal sheet has the same numbers as Alma's PTF rows. Alma does not define L or G; American Fastener's headers are compressed, so L as overall length and G as wall thickness follow the order of its columns. Alma heads the NPTF table 'tapered 3/4 in diameter per foot' and the flush PTF table 'tapered 7/8 in diameter per foot'. See npt-thread-dimensions-asme-b1-20-1 for the thread numbers.
  • Files: straight cylinders at the OD D with the L max overall length and a flat-bottomed hex socket of J across flats and T min depth, 10 Dryseal NPTF sizes and 8 flush PTF sizes. The real thread is tapered; here the printed OD D is carried as a plain cylinder at that diameter (taper not drawn). Square-head and hex-head plugs have no file: their head edges, chamfers and thread dimensions are not given as numbers that define the shape. Countersunk hex head plugs are not tabulated (no source read).
  • McMaster-Carr sells pipe plugs (square, hex head, socket, SAE J531 etc.) with per-part STEP; its SAE J531 and steel socket plug categories are linked, not copied.

NPT pipe plugs: square head, hex head, round head and hex socket… size chart

table (source)NPSTPIacross flats / ODhead heightlength / thread lengthkey engagement Twall Gtorquetap drillnote
square head plug, Penn Machine (in)1/8—A 0.281C 0.250B 0.380; thread L 0.273————letters as printed; weight (carbon steel) 0.02 lb
square head plug, Penn Machine (in)1/4—A 0.380C 0.250B 0.440; thread L 0.395————letters as printed; weight (carbon steel) 0.03 lb
square head plug, Penn Machine (in)3/8—A 0.440C 0.313B 0.500; thread L 0.407————letters as printed; weight (carbon steel) 0.06 lb
square head plug, Penn Machine (in)1/2—A 0.563C 0.380B 0.563; thread L 0.534————letters as printed; weight (carbon steel) 0.11 lb
square head plug, Penn Machine (in)3/4—A 0.625C 0.440B 0.625; thread L 0.553————letters as printed; weight (carbon steel) 0.18 lb
square head plug, Penn Machine (in)1—A 0.813C 0.500B 0.750; thread L 0.661————letters as printed; weight (carbon steel) 0.35 lb
square head plug, Penn Machine (in)1-1/4—A 0.940C 0.563B 0.813; thread L 0.681————letters as printed; weight (carbon steel) 0.6 lb
square head plug, Penn Machine (in)1-1/2—A 1.125C 0.625B 0.813; thread L 0.681————letters as printed; weight (carbon steel) 0.82 lb
square head plug, Penn Machine (in)2—A 1.313C 0.690B 0.880; thread L 0.697————letters as printed; weight (carbon steel) 1.36 lb
square head plug, Penn Machine (in)2-1/2—A 1.500C 0.750B 1.063; thread L 0.933————letters as printed; weight (carbon steel) 2.21 lb
square head plug, Penn Machine (in)3—A 1.690C 0.813B 1.125; thread L 1.016————letters as printed; weight (carbon steel) 3.47 lb
square head plug, Penn Machine (in)3-1/2—A 1.875C 0.875B 1.187; thread L 1.071————letters as printed; weight (carbon steel) 4.73 lb
square head plug, Penn Machine (in)4—A 2.500C 1.000B 1.250; thread L 1.094————letters as printed; weight (carbon steel) 8.64 lb
square head plug, Penn Machine (in)5—A 3.250C 1.625B 1.875; thread L 1.187————letters as printed; weight (carbon steel) 17.12 lb
square head plug, Penn Machine (in)6—A 4.250C 1.875B 2.000; thread L 1.208————letters as printed; weight (carbon steel) 28.41 lb
square head plug, ASME B16.11 (wermac, mm)1/2—B min 14C min 10E min length 14————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)3/4—B min 16C min 11E min length 16————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)1—B min 21C min 13E min length 19————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)1-1/4—B min 24C min 14E min length 21————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)1-1/2—B min 28C min 16E min length 21————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)2—B min 32C min 18E min length 22————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)2-1/2—B min 36C min 19E min length 27————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)3—B min 41C min 21E min length 28————wermac letters: B across flats, C square height, E length
square head plug, ASME B16.11 (wermac, mm)4—B min 65C min 25E min length 32————wermac letters: B across flats, C square height, E length
hex head plug, ASME B16.11 (wermac, mm)1/2—F nominal 22J min 8E min length 14————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)3/4—F nominal 27J min 10E min length 16————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)1—F nominal 35J min 10E min length 19————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)1-1/4—F nominal 44.5J min 14E min length 21————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)1-1/2—F nominal 51J min 16E min length 21————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)2—F nominal 63.5J min 18E min length 22————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)2-1/2—F nominal 76J min 19E min length 27————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)3—F nominal 89J min 21E min length 28————wermac letters; F read as the hex width
hex head plug, ASME B16.11 (wermac, mm)4—F nominal 117.5J min 25E min length 32————wermac letters; F read as the hex width
round head plug, ASME B16.11 (wermac, mm)1/2—D head dia 21—E min length 14; A min length 44————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)3/4—D head dia 27—E min length 16; A min length 44————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)1—D head dia 33—E min length 19; A min length 51————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)1-1/4—D head dia 43—E min length 21; A min length 51————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)1-1/2—D head dia 48—E min length 21; A min length 51————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)2—D head dia 60—E min length 22; A min length 64————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)2-1/2—D head dia 73—E min length 37; A min length 70————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)3—D head dia 89—E min length 28; A min length 70————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
round head plug, ASME B16.11 (wermac, mm)4—D head dia 114—E min length 32; A min length 76————wermac prints E = 37 at 2-1/2, against 27 for hex / square: probably a typo
hex socket plug, Dryseal NPTF (Alma, in)1/1627OD D 0.312J 5/32L 0.300 – 0.324T min 0.140G min 0.062150 in-lb15/64letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)1/827OD D 0.405J 3/16L 0.300 – 0.324T min 0.140G min 0.062250 in-lb21/64letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)1/418OD D 0.540J 1/4L 0.417 – 0.457T min 0.218G min 0.073600 in-lb27/64letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)3/818OD D 0.675J 5/16L 0.480 – 0.520T min 0.250G min 0.0841200 in-lb7/16letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)1/214OD D 0.840J 3/8L 0.542 – 0.582T min 0.312G min 0.0951800 in-lb9/16letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)3/414OD D 1.050J 9/16L 0.605 – 0.645T min 0.312G min 0.1253000 in-lb57/64letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)111-1/2OD D 1.315J 5/8L 0.730 – 0.770T min 0.375G min 0.1254200 in-lb1-1/8letters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)1-1/411-1/2OD D 1.660J 3/4L 0.792 – 0.832T min 0.437G min 0.1565400 in-lb37.5 mmletters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)1-1/211-1/2OD D 1.900J 1L 0.780 – 0.843T min 0.437G min 0.1566900 in-lb43.5 mmletters as printed by Alma (L, G not defined)
hex socket plug, Dryseal NPTF (Alma, in)211-1/2OD D 2.375J 1L 0.844 – 0.906T min 0.437G min 0.1568500 in-lb2-3/16letters as printed by Alma (L, G not defined)
hex socket plug, flush PTF (Alma, American Fastener, in)1/1627OD D 0.307J 5/32L 0.235 – 0.250T min 0.140G min 0.052150 in-lb15/64same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)1/827OD D 0.401J 3/16L 0.235 – 0.250T min 0.140G min 0.049250 in-lb21/64same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)1/418OD D 0.529J 1/4L 0.391 – 0.406T min 0.218G min 0.045600 in-lb27/64same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)3/818OD D 0.667J 5/16L 0.391 – 0.406T min 0.250G min 0.0401200 in-lb9/16same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)1/214OD D 0.830J 3/8L 0.516 – 0.531T min 0.312G min 0.0671800 in-lb9/16same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)3/414OD D 1.041J 9/16L 0.516 – 0.531T min 0.312G min 0.0543000 in-lb57/64same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)111-1/2OD D 1.302J 5/8L 0.641 – 0.656T min 0.375G min 0.1124200 in-lb1-1/8same numbers on both sheets
hex socket plug, flush PTF (Alma, American Fastener, in)1-1/411-1/2OD D 1.647J 3/4L 0.641 – 0.656T min 0.437G min 0.1025400 in-lb37.5 mmsame numbers on both sheets

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance (tolerances by process); leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
hex socketJ across flats: 1/16 5/32, 1/8 3/16, 1/4 1/4, 3/8 5/16, 1/2 3/8, 3/4 9/16, 1 5/8, 1-1/4 3/4, 1-1/2 and 2 in 1 in; depth T min 0.140 to 0.437 inhex key (Allen key) of the same sizesockethex-socket-plug-*
thread (tapered; OD as plain cylinder)OD D: Dryseal NPTF 1/16 0.312 … 2 in 2.375 in; flush PTF 1/16 0.307 … 1-1/4 1.647 intapped hole: tap drill per Alma 1/16 15/64, 1/8 21/64, 1/4 27/64, 3/8 7/16 (Dryseal) or 9/16 (flush), 1/2 9/16, 3/4 57/64, 1 1-1/8 indesignedhex-socket-plug-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Pennsylvania Machine Works (Penn Machine)Forged steel square head plug: pipe size 1/8 to 6, dimensions A, B, C, weight and thread length L, incheswebMaker catalog; numbers only. Letters A / B / C are not defined in the text read
wermac.orgThreaded plugs (ASME B16.11): hex head, square head and round head plug dimensions in mm, NPS 1/2 to 4webThird-party reference; numbers only. No hex-socket table on the page
Alma BoltHex socket pressure plugs: Dryseal NPTF (1/16 to 2) and flush PTF (1/16 to 1-1/4): D, TPI, J hex socket, T key engagement, G wall, L max / min, torque, tap drillwebDistributor catalog; numbers only. The page does not define the L and G letters
American FastenerSocket pipe plug, flush seal: nominal size, OD, TPI, hex socket size, key engagement, wall, overall length max / min, tightening torque, 1/16 to 1-1/4webMaker data sheet; numbers only. No standard cited
McMaster-CarrSAE J531 pipe plugs (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify
McMaster-CarrSteel socket pipe fitting plugs (free STEP/IGES per part, for your own design use; no redistribution)STEP, IGES, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Free files

★ Free files 18 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

hex-socket-plug-nptf-1-16-envelope1/16 Dryseal NPTF hex socket plug envelope: straight cylinder Ø7.92 mm (OD D 0.312 in) × 8.23 mm (L max 0.324 in), 5/32 in (3.97 mm) hex socket 3.56 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-8-envelope1/8 Dryseal NPTF hex socket plug envelope: straight cylinder Ø10.29 mm (OD D 0.405 in) × 8.23 mm (L max 0.324 in), 3/16 in (4.76 mm) hex socket 3.56 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-4-envelope1/4 Dryseal NPTF hex socket plug envelope: straight cylinder Ø13.72 mm (OD D 0.540 in) × 11.61 mm (L max 0.457 in), 1/4 in (6.35 mm) hex socket 5.54 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-3-8-envelope3/8 Dryseal NPTF hex socket plug envelope: straight cylinder Ø17.14 mm (OD D 0.675 in) × 13.21 mm (L max 0.520 in), 5/16 in (7.94 mm) hex socket 6.35 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-2-envelope1/2 Dryseal NPTF hex socket plug envelope: straight cylinder Ø21.34 mm (OD D 0.840 in) × 14.78 mm (L max 0.582 in), 3/8 in (9.52 mm) hex socket 7.92 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-3-4-envelope3/4 Dryseal NPTF hex socket plug envelope: straight cylinder Ø26.67 mm (OD D 1.050 in) × 16.38 mm (L max 0.645 in), 9/16 in (14.29 mm) hex socket 7.92 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-envelope1 Dryseal NPTF hex socket plug envelope: straight cylinder Ø33.40 mm (OD D 1.315 in) × 19.56 mm (L max 0.770 in), 5/8 in (15.88 mm) hex socket 9.52 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-1-4-envelope1-1/4 Dryseal NPTF hex socket plug envelope: straight cylinder Ø42.16 mm (OD D 1.660 in) × 21.13 mm (L max 0.832 in), 3/4 in (19.05 mm) hex socket 11.10 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-1-1-2-envelope1-1/2 Dryseal NPTF hex socket plug envelope: straight cylinder Ø48.26 mm (OD D 1.900 in) × 21.41 mm (L max 0.843 in), 1 in (25.40 mm) hex socket 11.10 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-nptf-2-envelope2 Dryseal NPTF hex socket plug envelope: straight cylinder Ø60.32 mm (OD D 2.375 in) × 23.01 mm (L max 0.906 in), 1 in (25.40 mm) hex socket 11.10 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-16-envelope1/16 flush-seal PTF hex socket plug envelope: straight cylinder Ø7.80 mm (OD D 0.307 in) × 6.35 mm (L max 0.250 in), 5/32 in (3.97 mm) hex socket 3.56 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-8-envelope1/8 flush-seal PTF hex socket plug envelope: straight cylinder Ø10.19 mm (OD D 0.401 in) × 6.35 mm (L max 0.250 in), 3/16 in (4.76 mm) hex socket 3.56 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-4-envelope1/4 flush-seal PTF hex socket plug envelope: straight cylinder Ø13.44 mm (OD D 0.529 in) × 10.31 mm (L max 0.406 in), 1/4 in (6.35 mm) hex socket 5.54 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-3-8-envelope3/8 flush-seal PTF hex socket plug envelope: straight cylinder Ø16.94 mm (OD D 0.667 in) × 10.31 mm (L max 0.406 in), 5/16 in (7.94 mm) hex socket 6.35 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-2-envelope1/2 flush-seal PTF hex socket plug envelope: straight cylinder Ø21.08 mm (OD D 0.830 in) × 13.49 mm (L max 0.531 in), 3/8 in (9.52 mm) hex socket 7.92 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-3-4-envelope3/4 flush-seal PTF hex socket plug envelope: straight cylinder Ø26.44 mm (OD D 1.041 in) × 13.49 mm (L max 0.531 in), 9/16 in (14.29 mm) hex socket 7.92 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-envelope1 flush-seal PTF hex socket plug envelope: straight cylinder Ø33.07 mm (OD D 1.302 in) × 16.66 mm (L max 0.656 in), 5/8 in (15.88 mm) hex socket 9.52 mm deep (T min); taper thread not drawnSTEP · STL
hex-socket-plug-flush-ptf-1-1-4-envelope1-1/4 flush-seal PTF hex socket plug envelope: straight cylinder Ø41.83 mm (OD D 1.647 in) × 16.66 mm (L max 0.656 in), 3/4 in (19.05 mm) hex socket 11.10 mm deep (T min); taper thread not drawnSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=pipe-plugs-npt-square-hex-socket

NPT pipe plugs: square head, hex head, round head and hex socket (ASME B16.11; Dryseal NPTF, flush PTF) 1/16 to 6 in — head size, length, socket + envelope models, isometric render of a generated part
Render of hex-socket-plug-nptf-2-envelope from the free STEP; not to scale.

Fits with

Questions

What Allen key fits a 1/4 NPT socket plug?

1/4 in across flats (J), key engagement 0.218 in min, in both Alma's Dryseal and flush-PTF tables; 1/8 NPT takes a 3/16 in key and 3/8 NPT a 5/16 in key.

What is the tap drill for a 1/8 NPT plug?

21/64 in in Alma's tables for both the Dryseal and flush series; the OD of the plug is 0.405 in (Dryseal) or 0.401 in (flush).

How big is a 1/2 NPT square head plug?

About 9/16 in (0.563) across flats and 0.380 in high in Penn's catalog, 14 mm across flats and 10 mm high in wermac's B16.11 table, 0.534 in of thread (Penn L).