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Print-in-place: two-axis gimbal (nested rings, Ø76)

How do you 3D print a gimbal (universal pivot) in one piece? · Hardware · basis: Xem Studio design: concentric sphere bands, 45° cone pivots; one designed running gap of 0.40 mm

Also called: print in place gimbal, 3d printed gimbal rings, print in place universal joint, gyroscope rings stl, nested rings gimbal

Exact dimensions. True size, with no printing tolerance added.

length
76.0 mm
width
76.0 mm
height
8.0 mm

Notes

  • 3D print in place — prints already assembled, moving, in one job. Drawn at true size with no printer tolerance added; the 0.40 mm running gaps are part of the design.
  • Running gap 0.40 mm per side, 0.80 mm on diameter — part of the design, drawn as is. On the 45° faces the same 0.40 mm is measured square to the face (0.57 mm along the axis).
  • Bed: all three rings lie flat and concentric on the bed; the two pivot axes (X and Y) are horizontal at mid-height, 4 mm up.
  • Support while printing: the facing edges are concentric sphere bands (the inner one only 13° off vertical at the bed), and each pivot is a 45° cone on a horizontal axis in a 45° cone socket; nothing overhangs more than 45°.
  • Captured: each ring hangs on two opposed cones, so it cannot drop out; the sphere bands keep the 0.40 mm gap at every angle.
  • Freeing it: hold the frame and turn the middle ring through a full turn, then the inner disc; the first turn breaks the bed contact.
  • Motion: the middle ring turns 360° about X and the disc 360° about Y — checked in the model every 30° × 45° with no contact; together they point the disc in any direction (two-axis gimbal).

Print-in-place: two-axis gimbal size chart

keyvaluewhat
gap_mm0.4running gap per side on every moving interface (radial, axial, under captured parts) — part of the design, not a tolerance
outer_d_mm76.0frame ring outside diameter
h_mm8.0all three rings, as printed
ring_1_sphere_d_mm54.0middle ring outer sphere band
disc_sphere_d_mm36.0inner disc sphere band
pin_d_mm5.245° cone pivots, two per axis
center_hole_d_mm10inner disc
rotation_x_deg360 continuousmiddle ring in the frame
rotation_y_deg360 continuousinner disc in the middle ring
mount_holes4 × Ø3.4 on Ø67frame

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Xem StudioPrint-in-place mechanism design (geometry computed in the generator)webXem Studio design

Free files

★ Free files 4 parts. Xem Studio design: free to use, print and sell things from; not to be republished as files. Xem Studio Design License. index.json

print-in-place-two-axis-gimbal-assemblyThe whole print as laid on the bed (3 bodies, already assembled); STEP keeps each moving body a separate solidSTEP · STL
print-in-place-two-axis-gimbal-frameFrame ring Ø76 × 8 with the X-axis cone sockets and 4 × Ø3.4STEP · STL
print-in-place-two-axis-gimbal-ringMiddle ring: sphere bands inside and out, X-axis cones, Y-axis socketsSTEP · STL
print-in-place-two-axis-gimbal-discInner disc: sphere band Ø36, Y-axis cones, Ø10 centre holeSTEP · STL
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Plain text: sheet.txt · JSON: /api/geometry?object=print-in-place-two-axis-gimbal

Print-in-place: two-axis gimbal (nested rings, Ø76), isometric render of a generated part
Render of print-in-place-two-axis-gimbal-assembly from the free STEP; not to scale.

Fits with

Questions

Why are the ring edges spherical?

A sphere band keeps the same 0.40 mm gap to the next ring at every tilt; flat-sided rings would jam after a few degrees.

What are the pivots?

45° cones Ø5.2 at the base on each ring, two per axis, running in 45° cone sockets of the next ring out.