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Rhombic drive kit (Philips beta Stirling): twin crank gears, links, yokes, frame

How does a rhombic drive Stirling engine work and what parts does it need? · Hardware · basis: Philips/Meijer rhombic drive: two counter-rotating crank gears, four equal links, two yokes; displacer rod through the piston; geometry here e = 8, link 40, gear centres 32 (module 1, 30 T), scaled for a 2 in tri-clamp beta

Long Earth Society build part. The balanced beta drive for the 2 in tri-clamp engine. The engines

sizes
7 in table

Notes

  • The rhombic drive is the classic beta mechanism (Philips 1950s): two identical gears mesh and turn opposite ways, each carrying a crank pin; four equal links join the pins to an upper yoke (displacer rod) and a lower yoke (piston rod, a tube the displacer rod runs through). Because the two cranks are mirror images every side load cancels: the piston and displacer move on the axis with no piston slap, perfectly balanced, and the phase angle is fixed by the geometry (about 90° for these proportions).
  • Geometry rules: gear centre distance c, crank throw e, link length L. Stroke ≈ 2e for both yokes; the displacer leads the piston by an angle set by c/L and e/L (Meijer's charts); with c = 32, e = 8, L = 40 you get ~85–95° and strokes of 16 mm. Keep L ≥ 4e. Gears must be meshed with the pins 180° apart (one at top dead centre when the other is at bottom): mark a tooth.
  • Parts: 2 crank gears (module 1 30 T, Ø5 shafts in 623 bearings in the frame plates), 4 links (40 mm, Ø3 pins), upper yoke (Ø3 displacer rod clamp), lower yoke (Ø5 tube piston rod, Ø3.6 clearance for the displacer rod), 2 frame plates, 4 Ø3 crank pins. Rod tube: 5 mm K&S brass (3.1 ID) is the piston rod with the Ø3 displacer rod inside.
  • LES: the 2 in beta on the rhombic drive is the balanced, quiet one; matches the Ø46 × 90 tri-clamp displacer at 16 mm stroke, with the syringe or a lapped Ø20 power piston.

Sizes

parametervalue_mmnote
gear centres c3230 T module 1 gears
crank throw e8stroke 16
link length L40≥ 4e
yoke span32= c at mid-stroke
displacer rodØ3through Ø5 tube
piston rodØ5 tube (3.1 ID)K&S brass
bearings4 × 623frame plates

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaRhombic drivewebCC BY-SA 4.0 (text)
WikipediaStirling enginewebCC BY-SA 4.0 (text)
Philips Research / MeijerThe Philips Stirling engine (rhombic drive papers, 1958–1965)webreference verify
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 10 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

crank-gear-30t-e8-leftcrank gear 30 T module 1, Ø5 bore hub, Ø3 crank pin at 8.0 mm (stroke 16.0); left (identical; mesh them 180° apart)STEP · STL
crank-gear-30t-e8-rightcrank gear 30 T module 1, Ø5 bore hub, Ø3 crank pin at 8.0 mm (stroke 16.0); right (identical; mesh them 180° apart)STEP · STL
link-40-1rhombic link 40.0 mm centres, Ø3.2 pivots (4 needed)STEP · STL
link-40-2rhombic link 40.0 mm centres, Ø3.2 pivots (4 needed)STEP · STL
link-40-3rhombic link 40.0 mm centres, Ø3.2 pivots (4 needed)STEP · STL
link-40-4rhombic link 40.0 mm centres, Ø3.2 pivots (4 needed)STEP · STL
yoke-upper-displacerupper yoke (displacer rod Ø3) span 32 mm pivotsSTEP · STL
yoke-lower-pistonlower yoke (piston on a Ø5 tube rod, displacer Ø3 rod passes through) span 32STEP · STL
gear-frame-plate-c32frame plate with Ø10.2 pockets for 623 bearings on 32 mm centres and a Ø16 rod clearance (print two)STEP · STL
crank-pin-3x14Ø3 × 14 crank pin (dowel) for the gearsSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=rhombic-drive-kit

Rhombic drive kit (Philips beta Stirling): twin crank gears, links, yokes, frame, isometric render of a generated part
Render of crank-gear-30t-e8-left from the free STEP; not to scale.

Fits with

Questions

What is a rhombic drive?

Two counter-rotating crank gears and four links forming a rhombus between two yokes; the top yoke drives the displacer, the bottom yoke the piston, both on one axis. Fully balanced, no side load, fixed phase angle.

How do I set the phase angle on a rhombic drive?

It is built into the geometry (gear spacing, throw and link length) and the 180° meshing of the gears; with c 32 / e 8 / L 40 it is about 90°. Change e/L to adjust.

What stroke does this rhombic kit give?

16 mm for both displacer and piston (2 × 8 mm throw); scale e and L together for other strokes, keeping L ≥ 4e and c ≈ 4e.