Library › Hardware › Sanitary clamp fittings ·

Tri-clamp spools to a custom length (fabrication spec): 2 in × 340.7 and 310.7 mm, ¾ in × 146.7 and 80.4 mm

How do I order a tri-clamp spool in a length that isn't 3, 6 or 12 inches? · Hardware · basis: ASME BPE tube (2 in: Ø50.8 × 1.65; ¾ in: Ø19.05 × 1.65) and ISO 2852 ferrule faces exactly as the standard spools on this site (gen_sanitary.spool); lengths from the engine layouts in tools/gen_ta_power.py

Long Earth Society build part. Custom spools for my pressurised thermoacoustic engines. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • Plain spools: standard tube with a standard ferrule on each end, nothing else, cut to the stated face-to-face length. Any sanitary fabricator makes them from this drawing; a spool is the cheapest custom tri-clamp part there is.
  • 2 in × 340.7: the core of each unit of the double-acting ring engine (two ambient exchangers, 100 mm regenerator, hot exchanger, 180 mm buffer tube, two 8.4 spacers between the gasket lips). 2 in × 310.7: the twin-piston engine's core.
  • ¾ in × 146.7 and × 80.4: the riser pieces of each engine's ¾ in feedback line, between the instrument tee and cross.
  • Fits: the faces are clamp faces; the 2 in bore Ø47.5 takes the exchanger inserts, screens and liners as a slide fit (Mating features).

Sizes

filesize_inface_to_face_mmtube_mmuse
spool-2in-340.7mm2340.750.8 × 1.65ring core
spool-2in-310.7mm2310.750.8 × 1.65twin core
spool-0.75in-146.7mm0.75146.719.05 × 1.65ring riser
spool-0.75in-80.4mm0.7580.419.05 × 1.65twin riser

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
facesISO 2852 (2 in: land Ø56.5–Ø64; ¾ in: 25.0 flange), rim 2.85, 1.6 recess, 20° backstandard clamp + Type B gasketclampall
2 in boreØ47.5 × face to faceexchanger inserts (press), screen discs, spacers and liner (slide)slidespool-2in-*
¾ in boreØ15.75gas passage (no contact)designedspool-0.75in-*

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

ASMEBPE Bioprocessing Equipment (clamp fitting dimensions, tube OD and wall)standardASME; dimensions are facts verify
ISO (via iTeh sample)ISO 2852 clamp liners: face profile and flange / groove diametersPDFstandard excerpt; dimensions are facts
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 4 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

spool-2in-340.7mm2 in spool, 340.7 mm face to face, 1.65 wall, ISO 2852 ferrules both ends: the ring engine's coreSTEP · STL
spool-2in-310.7mm2 in spool, 310.7 mm face to face: the twin-piston engine's coreSTEP · STL
spool-0.75in-146.7mm¾ in spool, 146.7 mm face to face (25.0 flange): ring-engine riserSTEP · STL
spool-0.75in-80.4mm¾ in spool, 80.4 mm face to face: twin-engine riserSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=tri-clamp-custom-length-spools

Tri-clamp spools to a custom length (fabrication spec): 2 in × 340.7 and 310.7 mm, ¾ in × 146.7 and 80.4 mm, isometric render of a generated part
Render of spool-0.75in-146.7mm from the free STEP; not to scale.

You might also need

Questions

Can I order a spool in any length?

Yes: a spool is tube and two ferrules, so a sanitary fabricator cuts the tube to the face-to-face length you give.

Why these lengths?

Each is the sum of the parts that stack inside it between the two gasket lips (2 in) or what fills a riser exactly (¾ in).