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Gamma frame: base plates for tri-clamp engines, rocker beam and pivot post

What frame do I need to mount a tri-clamp Stirling engine with its crank? · Hardware · basis: Base plate sized to the ISO 2852 flange of each spool size with slotted crank-stand mounts and the 2020 hole pattern; classic beam-driven gamma uses a rocker beam on a 623 pivot to drive the displacer from the crank

Long Earth Society build part. Frame for the LES 2 in gamma on 2020. The engines

sizes
5 in table

Notes

  • Base plate: the spool (or its cap) sits in the bore; crank stands bolt into the slots so the crank height and rod alignment can be set; four M5 holes drop it onto 2020 extrusion or any bench. Print in PETG 6 mm, or use it as a drilling template for aluminium.
  • Rocker beam: pivot in the middle on a 623 bearing on the post; one end to the crank con-rod, the other to the displacer rod. It converts the crank's motion to the displacer stroke with a lever ratio (set by where the pins sit) and lets the crank sit beside the engine instead of above it: the classic 'beam engine' gamma. Ratio 1:1 at the end holes; drill nearer the pivot for a shorter displacer stroke.
  • Everything mounts on Ø3 pins and M3 screws; stands and heads from the other entries.

Sizes

partsizefits
base plate 1.5 in140 × 70 × 650.5 flange
base plate 2 in154 × 70 × 664 flange
base plate 3 in181 × 70 × 691 flange
rocker beam60 / 80 / 100623 pivot, Ø3 ends
pivot post60 tallM3 foot

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaBeam enginewebCC BY-SA 4.0 (text)
WikipediaStirling enginewebCC BY-SA 4.0 (text)
Long Earth SocietyEngine buildsweb, videoLES site

Free files

★ Free files 7 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

base-plate-1.5inbase plate for a 1.5 in tri-clamp engine: spool bore, slotted crank-stand mounts, 4 × M5 to 2020 extrusion, 6 thickSTEP · STL
base-plate-2inbase plate for a 2 in tri-clamp engine: spool bore, slotted crank-stand mounts, 4 × M5 to 2020 extrusion, 6 thickSTEP · STL
base-plate-3inbase plate for a 3 in tri-clamp engine: spool bore, slotted crank-stand mounts, 4 × M5 to 2020 extrusion, 6 thickSTEP · STL
rocker-beam-60rocker beam 60 mm, centre pivot on a 623, Ø3.2 ends (beam-driven displacer)STEP · STL
rocker-beam-80rocker beam 80 mm, centre pivot on a 623, Ø3.2 ends (beam-driven displacer)STEP · STL
rocker-beam-100rocker beam 100 mm, centre pivot on a 623, Ø3.2 ends (beam-driven displacer)STEP · STL
pivot-post-60beam pivot post 60 mm, Ø3 pin, 2 × M3 footSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=gamma-base-plate-and-beam

Gamma frame: base plates for tri-clamp engines, rocker beam and pivot post, isometric render of a generated part
Render of base-plate-2in from the free STEP; not to scale.

You might also need

Questions

How do I mount a tri-clamp Stirling engine?

Base plate with the spool bore and slotted crank-stand mounts; bolt it to 2020 extrusion with M5 button heads or to a board.

What is a beam-driven Stirling engine?

The crank drives a rocker beam whose far end lifts the displacer: the crank can sit beside the cylinder and the beam's lever ratio sets the displacer stroke.