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Crimp terminals: butt splice, bullet and spade rows as published (Panduit BSN, JST SG bullet, TE PIDG spade)

How long is a 16-14 AWG butt splice, and what are the dimensions of a 4 mm or 5 mm bullet terminal? · Standard part · basis: Panduit BSN14-C and BSN10-L sheets, a JST bullet-terminal (SGM / SGF) sheet and a TE PIDG spade terminal page; selected rows only, numbers only

Also called: butt splice length 16-14 awg, panduit bsn14-c dimensions, bullet terminal 4 mm diameter, bullet connector 5 mm size, spade terminal stud size 6 length, te pidg spade 12-10 awg dimensions, jst sgm bullet terminal dimensions, butt connector overall length mm, bullet terminal hole size 3.96, butt splice strip length 9/32

Exact dimensions. True size, with no tolerance added.

sizes: 9 in table

Notes

This is not a full family table. It carries the rows of three maker sheets whose dimensions could be read: one Panduit butt splice (BSN14-C), the six JST bullet-terminal lines (SGM / SGF in -4 and -5 sizes) and one TE PIDG spade (12-10 AWG, #6 / M3.5 stud). Ring terminals have their own page (ring-tongue-terminals-by-stud-and-wire) and FASTON blades are on faston-quick-connect-tabs.
JST's sheet labels the dimensions only as 'D (dia.)', 'L' and 'S' in its diagrams; the text read does not say what L and S measure, so they are shown by those letters. D is 3.5 to 3.96 mm on these lines. Other makers sell bullets as '4 mm' and '5 mm' bullet diameter (RS listings); whether JST's -4 / -5 suffix is that class is not stated in the sheet.
TE's spade page lists the stud diameter and overall length but no tongue width or fork opening, so a spade or fork footprint cannot be drawn from it. Fork terminals, hook terminals and the other Panduit / TE sizes were not tabulated: the sheets read did not print them as readable tables.
Wire ranges are the sheets' own AWG and mm2 figures. The Panduit sheet lists the 16-14 AWG splice as blue.
No file: none of the sheets read give a drawn profile as numbers. Maker CAD: Panduit and TE publish per-part CAD on their product pages; not linked because no page was read that carries the drawing.

Crimp terminals: butt splice, bullet and spade rows as published size chart

type	part / series	wire range	dimensions as printed	source
butt splice, nylon insulated	Panduit BSN14-C (blue)	16-14 AWG (1.5 to 2.5 mm2)	overall length 1.15 in (29.2 mm); overall width 0.2 in (5.1 mm); wire strip length 9/32 in (7.1 mm). The same sheet also prints 'maximum wire insulation diameter 1.15 in / 29.21 mm', equal to the length and not used	Panduit BSN14-C datasheet
butt splice, nylon insulated	Panduit BSN10-L	12-10 AWG	no dimensions in the text read	Panduit BSN10L sheet
spade terminal, PIDG insulated	TE 2-326859-1 (P.I.D.G spade)	12-10 AWG (2.62 to 6.64 mm2; 5180 to 13100 CMA)	stud size 6 / M3.5; stud diameter 3.68 mm (.145 in); tongue thickness 1.02 mm (.04 in); overall length 27.81 mm (1.0949 in); wire insulation diameter .15 to .23 in (max 5.84 mm). The page prints no tongue width	TE sheet via 4donline
bullet terminal (JST SG series)	SGM-51-4, SGM-51T-4	20 to 14 AWG (0.5 to 2.0 mm2)	D (dia.) 3.55; L 15.9; S 7.3; material thickness 0.5; insulation OD 2.6 to 3.8 (mm)	JST bullet terminal sheet via Farnell
bullet terminal (JST SG series)	SGF-41T-4	20 to 16 AWG (0.5 to 1.25 mm2)	D (dia.) 3.5; L 17.5; S 6.4; material thickness 0.32; insulation OD 2.6 to 3.5 (mm)	JST bullet terminal sheet via Farnell
bullet terminal (JST SG series)	SGM-21-5, SGM-21T-5	22 to 18 AWG (0.3 to 0.75 mm2)	D (dia.) 3.96; L 17.5; S 8.9; material thickness 0.5; insulation OD 1.7 to 2.9 (mm)	JST bullet terminal sheet via Farnell
bullet terminal (JST SG series)	SGM-51-5, SGM-51T-5	20 to 14 AWG (0.5 to 2.0 mm2)	D (dia.) 3.96; L 17.5; S 8.9; material thickness 0.5; insulation OD 2.6 to 3.8 (mm)	JST bullet terminal sheet via Farnell
bullet terminal (JST SG series)	SGF-21-5, SGF-21T-5	22 to 18 AWG (0.3 to 0.75 mm2)	D (dia.) 3.96; L 17.5; S 6.4; material thickness 0.4; insulation OD 1.7 to 2.9 (mm)	JST bullet terminal sheet via Farnell
bullet terminal (JST SG series)	SGF-51-5, SGF-51T-5	20 to 14 AWG (0.5 to 2.0 mm2)	D (dia.) 3.96; L 17.5; S 6.4; material thickness 0.4; insulation OD 2.6 to 3.8 (mm)	JST bullet terminal sheet via Farnell

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

Panduit (Digi-Key copy of the BSN14-C datasheet)	BSN14-C nylon-insulated butt splice 16-14 AWG: overall length 29.2 mm, width 5.1 mm, strip 7.1 mm	web	Publisher's page; dimensions are facts
Panduit (Elliott Electric copy of the BSN10L sheet)	BSN10-L butt splice: size 12-10 AWG (no strip length in the text read)	web	Publisher's page; dimensions are facts
JST (Farnell-hosted sheet 4811227)	Bullet terminals SGM / SGF series: D (dia.), L, S, material thickness, mm2, AWG, insulation OD	web	Publisher's page; dimensions are facts
TE Connectivity (4donline copy, PIDG spade 2-326859-1)	PIDG spade terminal 12-10 AWG, stud size 6 / M3.5: stud diameter 3.68 mm, tongue thickness 1.02 mm, overall length 27.81 mm	web	Publisher's page; dimensions are facts

Xem scan

File coming

No downloadable true-size file yet: the published figures do not fix the whole shape, and Xem never guesses a number. A measured scan is planned; request it and it moves up.

Let your AI pull this. Add https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.

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Plain text: sheet.txt · JSON: /api/geometry?object=crimp-terminals-butt-bullet-spade-rows

Schematic, not to scale.