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LED panel holders and clips for 3 mm and 5 mm LEDs: mounting hole and panel thickness (VCC, Dialight, Bivar) + hole gauge
What hole does a 3 mm or 5 mm LED clip or holder need, and how thick can the panel be? · Standard part · basis: VCC CLIPLITE, Dialight 515 and 559, Bivar CR-175 / C-105-SR (distributor listings) and one retailer panel clip, as read; one hole gauge plate as a file
Also called: 5mm led panel hole size, 3mm led holder hole size, led clip hole 6.35, dialight 515-0004 mounting hole, 5mm led bezel hole diameter, led holder panel thickness, cliplite led mount hole, led clip for 5mm led panel mount, bivar led holder dimensions, led panel hole gauge stl
Exact dimensions. Every file is drawn at true size with no tolerance added. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your process's clearance before making the part. Mating features
- length
- 37.4 mm
- width
- 16.7 mm
- height
- 3.0 mm
Notes
- Panel LED clips (snap-in rings) and CLIPLITE lens mounts hold a T-1 (3 mm) or T-1 3/4 (5 mm) flanged LED. The hole is the clip body's hole, not the LED's own diameter: VCC prints .171 in (4.34 mm) for 3 mm LEDs and .250 in (6.35 mm) for 5 mm LEDs; Dialight prints 6.73 mm (.265 in) for its 515 snap-in clips and .250 in (6.32 to 6.40 mm) for the 559 indicator. The page panel-cutouts uses the LED body (Ø3.0 and Ø5.0) for a press fit; that is a different design, not a clip hole.
- Panel thickness: VCC 1/32 to 1/4 in by model (spacer SPC 125 under 3/16 in); Dialight 559 .031 to .062 in; Dialight 515 up to 2.78 mm; Bivar CR-175 .04 to .125 in and C-105-SR .04 to .054 in. Bivar's pages list the clip O.D. (.312 and .295 in) but the pages read do not print the panel hole. The H-502 retailer listing prints a 6 mm hole and 2.8 mm panel; it differs from Dialight's 6.73 mm and is shown for completeness, not as a maker figure.
- Bezels (chrome / plastic full-bezel indicator rings) are not tabulated: no sheet read printed their hole. 3 mm: only VCC printed a hole for the 3 mm size.
- File: led-clip-hole-gauge, a plate with the three published round holes (4.34, 6.35, 6.73 mm) at true size. Plate thickness and spacing are Xem's choices. Maker CAD (Bivar's full CAD library) is linked, not copied.
LED panel holders and clips for 3 mm and 5 mm LEDs: mounting hole… size chart
| maker / part | type | panel hole | panel thickness / other | source |
|---|---|---|---|---|
| VCC CLIPLITE | 3 mm LED mount (SML 190 and others) | .171 +/-.002 in = 4.34 mm, on 1/4 in centers | SML 190 1/32 to 1/16 in; SMB 200 and CLF 280 1/16 to 1/8 in; CLB 300 and CLR 301 1/32 to 1/4 in; spacer SPC 125 for panels under 3/16 in (the sheet does not map each model to 3 mm or 5 mm) | VCC CLIPLITE sheet |
| VCC CLIPLITE | 5 mm LED mount | .250 +/-.002 in = 6.35 mm, on 3/8 in centers | same list as above | VCC CLIPLITE sheet |
| VCC CLIPLITE | outline diameters (not assigned to models in the text read) | DIA .19 (4.83 mm), .25 (6.35), .28 (7.11), .36 (9.14), .230 (5.84 mm) | heights printed .43 (10.92 mm), .29 (7.37), .22 (5.59), .06 (1.52) without a clear label | VCC CLIPLITE sheet |
| Dialight 515-0004 / 515-0005 | snap-in clip for 5 mm LEDs | recommended mounting hole 6.73 mm (.265 in) | maximum 2.78 mm (.110 in), no minimum printed | Dialight 515 sheet |
| Dialight 515-0004 / 515-0005 | clip dimensions (letters not defined in the text read) | 515-0004: A 8.08, B 6.73, C 7.37, D 9.53, E 3.68 mm; 515-0005: A 8.13, B 5.97, C 7.24, D 9.40, E 4.32 mm; clip ring .64 mm | - | Dialight 515 sheet |
| Dialight 559-0302-001F | 5 mm indicator | .250 in; drawing note .249 to .252 in = 6.32 to 6.40 mm | .031 to .062 in = 0.787 to 1.57 mm | Dialight 559 sheet |
| Bivar CR-175 | clip for 5 mm (T1-3/4) flanged LED | panel hole not stated on the page read; O.D. .312 in (7.92 mm) | .04 to .125 in = 1.0 to 3.2 mm | Bossard listing |
| Bivar C-105-SR | self-retaining nylon 6/6 clip, black, for 5 mm (T1-3/4) flanged LED | panel hole not stated; O.D. .295 in (7.49 mm) | .04 to .054 in = 1.0 to 1.4 mm | Bossard listing |
| Bivar C-174 / CR-174 | holder for 5 mm (T-1 3/4) LED | panel cutout 'Round', no diameter on the page read | not listed | Bivar CAD library page |
| Bivar C-103-SR | holder for T-1 (3 mm) flanged LED | no dimensions on the RS page read | not listed | RS listing |
| H-502 panel clip (Rapid Electronics listing) | 5 mm LED panel clip | panel hole 6 mm | 2.8 mm; external diameter 7.8 (unit not stated) | Rapid listing (retailer, not a maker sheet) |
Mating features
Drawn at the exact size. Open press, slide, run and socket features by your process's clearance (tolerances by process); leave designed gaps and clamp fits as drawn.
| feature | exact | mates with | fit | files |
|---|---|---|---|---|
| panel hole 4.34 mm (file led-clip-hole-gauge) | round hole .171 in = 4.34 mm (VCC CLIPLITE) | VCC CLIPLITE 3 mm LED lens mount | slide | led-clip-hole-gauge* |
| panel hole 6.35 mm (file led-clip-hole-gauge) | round hole .250 in = 6.35 mm (VCC CLIPLITE; Dialight 559 prints .249 to .252 in) | VCC CLIPLITE 5 mm LED lens mount; Dialight 559 indicator | slide | led-clip-hole-gauge* |
| panel hole 6.73 mm (file led-clip-hole-gauge) | round hole .265 in = 6.73 mm (Dialight 515 recommended hole) | Dialight 515-0004 / 515-0005 snap-in clip for 5 mm LEDs | slide | led-clip-hole-gauge* |
Where the files are
Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.
Free files
★ Free files 1 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json
| led-clip-hole-gauge-4p34-6p35-6p73 | hole gauge plate, 37.4 x 16.7 x 3 mm, three round holes: 4.34 mm (.171 in, VCC CLIPLITE 3 mm LED mount), 6.35 mm (.250 in, VCC 5 mm mount; Dialight 559 prints .249-.252) and 6.73 mm (.265 in, Dialight 515 recommended hole), smallest first, 5 mm between hole edges and 5 mm of plate round the largest hole; plate thickness and spacing are Xem choices | STEP · STL |
https://xemstudio.com/mcp to Claude, ChatGPT, Cursor or any MCP client (free, no account, one minute) and it can look up exact sizes, mating fits and free STEP/STL from every chat.Plain text: sheet.txt · JSON: /api/geometry?object=led-panel-holders-clips-3mm-5mm
Fits with
Questions
What hole for a 5 mm LED panel clip?
VCC CLIPLITE prints .250 in (6.35 mm); Dialight 515 clips recommend 6.73 mm (max panel 2.78 mm); Dialight 559 prints .249 to .252 in (6.32 to 6.40 mm).
What hole for a 3 mm LED mount?
VCC CLIPLITE prints .171 +/-.002 in (4.34 mm), on 1/4 in centers.
How thick can the panel be for an LED clip?
VCC mounts take 1/32 to 1/4 in depending on the model; Dialight 515 up to 2.78 mm; Bivar CR-175 .04 to .125 in.