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Panel cutouts: IEC inlet, rockers, barrel jack, USB-C, HDMI, LEDs, Neutrik D

What size cutout does an IEC C14 power inlet need? · Hardware · basis: Manufacturer drawings for the common enclosure parts (IEC 60320 C14, KCD1/KCD4 rockers, DC-022 jack, Neutrik D-series); each file is a 2 mm test plate with the cutout

sizes
11 in table

Notes

  • IEC C14 snap-in: 27.5 × 19.5 mm (some drawings 27.4 × 19.4) in a 1–1.5 mm panel; screw-mount C14 adds two Ø3.2 holes on 40 mm centres. C13 outlets are larger: 30.5 × 22.5.
  • KCD1 rocker (the 15 × 21 mm face): 19 × 13 mm cutout, 1–3 mm panel. KCD4 (big illuminated rocker): 30 × 22 mm.
  • DC-022 panel barrel jack: Ø8 mm hole, M8 thread, panel to 3 mm. 5 mm LED: Ø5.1 press fit. Neutrik D-series (XLR, USB, HDMI, RJ45 modules): Ø24 with two Ø3.2 screw holes 24 mm apart.
  • Print the test plate before cutting the enclosure; the cutout's clearance is included.

Sizes

partcutout_mmpanel_mmscrew_holes
IEC C14 snap-in27.5 × 19.51.0–1.5none
IEC C14 screw-mount27.5 × 19.5to 32 × Ø3.2 @ 40
IEC C13 outlet30.5 × 22.51.0–2.0none or 2 × Ø3.2 @ 40
KCD1 rocker19 × 131–3none
KCD4 rocker30 × 221–3none
DC-022 barrel jackØ8to 3none
USB-C pass-through10 × 4.5anynone
microSD12 × 2.5anynone
HDMI A clearance16 × 6.5anynone
5 mm LEDØ5.11–3none
Neutrik DØ24to 32 × Ø3.2 @ 24

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

NeutrikD-series chassis connector drawingsPDF, STEPNeutrik site terms verify
WikipediaIEC 60320webCC BY-SA 4.0 (text)
McMaster-CarrPanel-mount power inlets (free STEP/IGES/STL per part, for your own design use; no redistribution)STEP, IGES, STL, PDFMcMaster-Carr site terms: personal design use, no redistribution verify

Free files

★ Free files 10 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

cutout-iec-c14-snap-inIEC 60320 C14 snap-in inlet, 1.0–1.5 mm panel (screw-mount versions use 2 × Ø3.2 at 40 mm)STEP · STL
cutout-iec-c14-screwIEC C14 screw-mount inlet cutout with 2 × Ø3.2 holes on 40 mm centresSTEP · STL
cutout-kcd1-rockerKCD1 rocker switch (15 × 21 face), 1–3 mm panelSTEP · STL
cutout-kcd4-rockerKCD4 rocker switch, 1–3 mm panelSTEP · STL
cutout-dc-022-barrel-jackpanel-mount 5.5 × 2.1 barrel jack (DC-022/DC-099), Ø8 hole, panel to 3 mmSTEP · STL
cutout-usb-c-panelUSB-C receptacle pass-through, 0.5 mm clearance each sideSTEP · STL
cutout-microsd-slotmicroSD push-push slot clearance, 12 × 2.5STEP · STL
cutout-hdmi-a-cutoutHDMI type A plug clearance 16 × 6.5 (receptacle 15 × 5.9)STEP · STL
cutout-led-5mm5 mm LED press fit; 3 mm LED uses Ø3.1STEP · STL
cutout-neutrik-dNeutrik D-series universal chassis cutout: Ø24 with 2 × Ø3.2 on 24 mm, panel to 3 mmSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=panel-cutouts

Panel cutouts: IEC inlet, rockers, barrel jack, USB-C, HDMI, LEDs, Neutrik D, isometric render of a generated part
Render of cutout-iec-c14-snap-in from the free STEP; not to scale.

Fits with

Questions

What size hole for an IEC C14 inlet?

27.5 × 19.5 mm for the snap-in type in a 1–1.5 mm panel; the screw-mount type uses the same cutout plus two Ø3.2 holes 40 mm apart.

What size hole for a KCD1 rocker switch?

19 × 13 mm, panel 1–3 mm. The big KCD4 rocker needs 30 × 22 mm.

What hole size for a panel-mount barrel jack?

Ø8 mm for the common DC-022 / DC-099 5.5 × 2.1 jack (M8 nut); panel up to 3 mm.

What is the Neutrik D-series cutout?

Ø24 mm with two Ø3.2 screw holes on 24 mm centres; fits XLR, USB, HDMI, RJ45 and power modules.