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Thermoacoustic standing-wave engine, quarter-wave, finned hot head, 2 in tri-clamp

A propane-fired standing-wave thermoacoustic engine in 2 in tri-clamp: one-piece finned hot end, water-cooled cold exchanger, quarter-wave resonator open at the top.

Gas column 896 mm, closed hot end to the open top (λ/4) · 100 Hz at 427 °C (model, with the end correction and the hot cavity) · onset ≈ 209 °C · ≈ 0.31 W radiated from the open end at 3 kPa at the closed end

Exact dimensions. Every part is drawn at true size with no printing tolerance; each part's page lists its mating features and the fit each joint needs, so open those by your process's clearance before making the parts.

27 parts, every one a file here · all STL URLs · Markdown · tick lines as you go (saved in this browser)

subsystemobjectpartsqtynote
NoneThermoacoustic finned hot headta-finned-head-2in STEP · STL1closed hot end, one piece: no joint and no gasket in the flame
NoneThermoacoustic bore spacers and liners fta-spacer-2in-60 STEP · STL1hot-cavity liner: from the closed end to the hot exchanger
NoneThermoacoustic heat exchangersheat-exchanger-hot-2in STEP · STL1
NoneThermoacoustic stack for tri-clamp spoolstack-honeycomb-2in-40-c1.5 STEP · STL1
NoneThermoacoustic heat exchangersheat-exchanger-cold-2in STEP · STL1inside the water jacket
NoneThermoacoustic bore spacers and liners fta-spacer-2in-8.4 STEP · STL1gasket lip to the cold exchanger
NoneThermoacoustic water jacketta-jacket-half-2in-14 STEP · STL2water jacket over the cold exchanger, 9.35 below the head face
NoneSocket head cap screwsshcs-m4x25 STEP · STL2jacket ears
NoneHex nutsnut-m4 STEP · STL6jacket (2), hangers (4)
NoneTorch stand for a horizontal tri-clamp htorch-stand-40 STEP · STL1under the head, 40 below the closed end; the heat source is a propane / butane torch head in the ring
NoneSet screws (grub screws)set-m4x10 STEP · STL3centre the torch head in the ring
NoneTri-clamp spool (two ferrules on a tube)tc-spool-2in-18in STEP · STL1resonator, lower spool (both hangers on it)
NoneTri-clamp spool (two ferrules on a tube)tc-spool-2in-12in STEP · STL1resonator, upper spool, open at the top
NoneTri-clamp gaskettc-gasket-2in STEP · STL2Type B
NoneTri-clamp clampclamp-half-2in STEP · STL42 joints, two halves each
NoneSocket head cap screwsshcs-m5x30 STEP · STL4two per clamp
NoneHex nutsnut-m5 STEP · STL4in the clamps' hex traps
None2020 aluminum extrusion2020-200 STEP · STL2rails on the bench
None2020 aluminum extrusion2020-400 STEP · STL2uprights; the hangers bolt to their faces
NoneL corner brackets for 20corner-bracket-20 STEP · STL4two per upright, front and back, onto its rail
NoneButton head socket screwsbutton-m5x10 STEP · STL8bracket screws, a washer each
NoneFlat washerswasher-m5 STEP · STL8
NoneDrop-in T-nuts for 20tnut-dropin-20-m5 STEP · STL128 per stand for the brackets, 2 per hanger
NoneSpool hanger collarshanger-2in-tab STEP · STL2clamps a spool tube; its bar bolts to both uprights
NoneSpool hanger collarshanger-2in-plain STEP · STL2the other half of each hanger
NoneSocket head cap screwsshcs-m5x16 STEP · STL4hanger bar into the uprights' T-nuts
NoneSocket head cap screwsshcs-m4x20 STEP · STL4close each hanger on its tube

Assembled engine

Thermoacoustic standing-wave engine, quarter-wave, finned hot head, 2 in tri-clamp, assembled

A propane-fired standing-wave thermoacoustic engine in 2 in tri-clamp: a finned one-piece hot head over a torch stand, a water jacket on its cold end, and an 18 in and a 12 in spool open at the top, hung from a 2020 stand; about 99 × 243 × 984 mm.

Assembly STEP (14.8 MB) · STL (5.4 MB) · 84 parts

Build order

  1. Stand: rails, uprights, brackets; torch stand on the bench at the column axis, ring toward the back.
  2. Head closed end down: 60 liner, hot exchanger, stack, cold exchanger, 8.4 spacer to the lip, all from the face.
  3. Water jacket halves on the head 9.35 mm below the face, M4 × 25 each side.
  4. Type B gasket, 18 in spool, clamp; Type B gasket, 12 in spool, clamp; top open.
  5. Two hangers on the 18 in spool, bars to the uprights; torch head in the ring.

Agents: each row's object has /api/geometry?object=slug and the MCP tool get_free_files; the STL list above is every part.

JSON: /api/geometry?object=list-ta-standing-quarter-wave-2in