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L corner brackets for 20, 30, 40 and 10-series extrusion

What size corner bracket for 2020 extrusion? · Hardware · basis: L bracket as wide and tall as the profile, one screw slot per leg at ISO 273 clearance (M5 Ø5.5, M6 Ø6.6, M8 Ø9.0, 1/4-20 Ø7.14), side gussets

Long Earth Society build part. Brackets and feet on the LES 2020 test stands; motor and bearing mounts hang off these. The engines

Exact dimensions. Every file is drawn at true size with no printing tolerance. The holes and pins that meet another part are listed below under Mating features, with the fit each joint needs; open those by your printer's or process's clearance before making the part. Mating features

sizes
4 in table

Notes

  • Each bracket is an L the size of the profile (20, 30, 40 or 25.4 mm cube) with a gusset on each side.
  • Leg thickness is 3 mm on 20-series, 4.5 on 30, 6 on 40 and 3.81 on 10-series.
  • Each leg has one screw slot at ISO 273 clearance: 20-series Ø5.5 × 6 long (M5), 30 Ø6.6 × 9 (M6), 40 Ø9 × 12 (M8), 10-series Ø7.14 × 7.62 (1/4-20).
  • The legs are flat; there is no locating tongue on these brackets.

Sizes

seriessize_mmthickness_mmslot_mmscrew
202035.5 × 6M5
30304.56.6 × 9M6
404069 × 12M8
10 (1 in)25.43.817.14 × 7.621/4-20

Mating features

Drawn at the exact size. Open press, slide, run and socket features by your process's clearance; leave designed gaps and clamp fits as drawn.

featureexactmates withfitfiles
bracket / gusset / plate screw holesØ5.5 / 6.6 / 9.0 / 7.14M5 / M6 / M8 / 1/4-20 clearancedesignedall

Where the files are

Other publishers' files are linked, not hosted. "verify" = check the license at the link before commercial use.

WikipediaT-slot nutwebCC BY-SA 4.0 (text)
OpenBuildsTee nuts and brackets for V-slotweb, STEPOpenBuilds site verify
Long Earth SocietyEngine and rig builds on extrusion framesweb, videoLES site

Free files

★ Free files 4 parts. Generated by Xem Studio from the standard; threads are plain cylinders at major diameter. CC BY 4.0. index.json

corner-bracket-2020-series L corner bracket 20 × 20, two slots 5.5 wide (M5 clearance) × 10 long end to end (4.5 travel), side gussetsSTEP · STL
corner-bracket-3030-series L corner bracket 30 × 30, two slots 6.6 wide (M6 clearance) × 15 long end to end (8.4 travel), side gussetsSTEP · STL
corner-bracket-4040-series L corner bracket 40 × 40, two slots 9 wide (M8 clearance) × 20 long end to end (11 travel), side gussetsSTEP · STL
corner-bracket-10in10in-series L corner bracket 25.4 × 25.4, two slots 7.14 wide (1/4-20 clearance) × 12.7 long end to end (5.56 travel), side gussetsSTEP · STL

Plain text: sheet.txt · JSON: /api/geometry?object=t-slot-corner-brackets

L corner brackets for 20, 30, 40 and 10-series extrusion, isometric render of a generated part
Render of corner-bracket-20 from the free STEP; not to scale.

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Questions

What screw for a 2020 corner bracket?

M5 through the Ø5.5 slot into a 20-series T-nut.

How thick is the 2020 bracket?

3 mm legs, 20 × 20 × 20 overall with side gussets.